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Delta

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Product Specifications

Clamping UnitDirect Hydraulic
Injection UnitTwin Cylinder
HydraulicsDigital, Analog
Clamp PressureAdjustable
Ejector ControlProgrammable
Speed ControlProportional
Safety FeaturesMould Protection
FeaturesClosed-Loop Control, Consistent Quality, High Precision, Precise Molding, Global Sourcing, Programmable Settings, Easy Operation, Durable Design, Safe Operation, Cost-Effective, Increased Efficiency

Product Overview

Key Features


Available in : MT - 30, 50, 80, 110, 125, 150, 180, 200, 225, 275, 300, 400, 440 AND 500.

Takes you Closest to Perfection in
Precision

Design
and construction concepts used in plastics injection moulding machines
widely differ.




Clamping
unit - Direct hydraulic clamp. Hydro-mechanical clamp. (toggle clamp and
other variants).



Injection unit Twin cylinder, in line injection cylinder.




Hydraulics Digital, Analog (proportional).




The
proponents of each concept spoke out its favour with missionary fervour to
win followers. Concepts did not stay as concepts, they became faith.




In the
early days of development, each design approach had its own advantages. With
the advancement in hydraulic and microprocessor technologies the margin of
difference in advantages reduced, boundaries vanished. Proponents mellowed
down.





Manufacturers of machinery left it to the customer to choose. Customer
became the ultimate arbiter.





However, all through these developments, there was one concept uniformly
accepted by all ad not contradicted by any: the fact that moulding a
quality component within a narrow band of deviation i.e. to a consistent
high precision requires closed loop control of
injection function.


The
dynamism of the market comes from the change, and, the people who embrace
that change will be very successful.







Globalization has made the world a single marketplace, and, intensified the
competition. Performance pressure- economic as well as social -have
compelled all of us to accept this change and make best out of the opportunities
offered. In this changing scenario matter of immediate relevance to us is
the fast spreading trend in the industry - global sourcing, and, produce
where the market is.



It is now in vogue amongst OEMs to move the mould to different global
manufacturing locations and produce parts for the local market needs, while
guarding the product quality fit to the brand image.



Here the advancement in technologies comes to our help. The
success of moulding process depends on the controllability and repeatability
of injection process to avoid drift of parameters. Machines clones make it
possible to produce identical quality components with least experimentation.
Function closed loop control clones the Injection Moulding Machines and
help to produce consistent quality mouldings every time, at every location.

function "Closed Loop Controlled" IMM
configured & constructed to produce consistent high quality mouldings every
time, at every location








































CLAMP






  • Adjustable
    individual Pressure Setting of each stage



  • Position
    based acceleration / deceleration for accurate position Switching
    and control of speeds and pressures



  • Programmable
    Clamp position with its feedback by linear transducer



  • Programmable
    Ejector Stroke, Pressure and Speed




  • Proportional Speed Control with 5 closing and opening speed



  • Quick
    auto Clamp forces setting




  • Safety Guard suitable for Robot / Sprue picker




  • Sensitive Mould Protection with try again circuit




  • Stage wise Actual Time Display





  • Insert Moulding




INJECTION







  • Injection Velocity and Pressure Steps (6 Speed and 15 Pressure profile)




  • Adjustable Profile to switch over from fill to pack based on Position,Time
    and Cavity pressure



  • Aluminium
    Chequered Plate provided below Purge area




  • Availability of auto heat startup and shutdown with timer based sprue
    break facility




  • Choice extended for Injection decompression before / after refilling or
    both




  • Extruder rpm adjustment on screen and actual rpm display 5 stage RPM & back pressure control through screen




  • Eyebolt provision for Barrel lifting




  • Linear position Transducer assistance for real time read out and accurate Control




  • Nozzle Contact activation force by Limit switch



  • PID
    Control Algorithms for barrel heating zone




  • Sprue break feature with timer



  • User
    Friendly design for Cold slug removal, Semi auto purge, Intrusion moulding


EJECTOR


  • Sequential
    Ejector, speed adjustable through screen



  • Ejector
    Stay Forward



  • Intermediate
    Retract set point



  • Linear
    Transducer provided for ejector position read out



  • Pulsating
    Ejector Strokes with ejector forward / retract dwell timer




  • Two-stage
    Ejector forward profile with soft eject




TEMPERATURE CONTROL





  • Accurate
    PID Temperature Controls settable through operator panel for nozzle and
    barrel zones




  • Actual Current Display of individual heating zone with heater failure
    detection



  • Feed
    Throat Temperature Indication



  • Heat
    standby after set number of cycles




  • High/Low Temperature Alarm Bands



  • Set
    and Actual Temperature data with bar graph



  • Soak
    timer for Cold start protection


HYDRAULICS


  • Hydraulic
    Controlled Variable Volume Pump




  • Continuous oil filtration with 10 micron filter and audiable alarm for
    filter clogging





  • Ergonormic hydraulic layout for easy approach



  • Pre-
    heating circuit for hydraulic oil



  • Low
    oil level monitoring





OPTIONAL FEATURE

  • Hydraulic
    and Pneumatic Core pull



  • T
    Slot Platens (80 500 T)



  • Hydraulic
    and Pneumatic Mould gate



  • Hydraulic
    and Pneumatic power gate (275 T onwards)



  • Auto
    Toggle Lubrication (80 - 440T)



  • Air
    Ejection



  • Jam
    bar



  • Electrical
    Unscrewing Interface



  • Feed
    throat Temperature Control



  • Bimetallic
    Barrel



  • Coated
    Injection Screw



  • Injection
    switch over by Digital external input viz. Gas assisted injection



  • Injection
    switch over by Analog external input viz. Injection pressure / Cavity
    pressure



  • Insulated
    Heater Bands (32mm frame & above)



  • Eject
    Retract Verification by Limit switch



  • RPVC/CPVC
    Package ((32mm frame & above)



  • Host
    Computer Interface



  • Good
    / Defective Part Signal



  • Water
    Battery with Temperature indicator



  • SPI
    Robot Interface



  • Sprue
    break with Limit switch



  • Closed
    loop injection



  • Nozzel
    Contact Force by Pressure switch



  • Ejector
    on Fly ( factory fitted) and Retract Override



  • PID
    Oil Temperature Control



  • Part
    Drop Detect for Single Cavity



  • Mould
    Cooling



  • USB
    Floppy Drive / USB mem stick for Data storing



  • Gas
    Assist Injection



  • Internet
    Connectivity





Company Details

Plastics Processing Machine Manufacturer Pvt Ltd, Established in 1996 at Ahmedabad in Gujarat, is a leading Manufacturer,Supplier of Injection Moulding Machine in India. Plastics Processing Machine Manufacturer Pvt Ltd is one of Trade India's verified and trusted sellers of listed products. With extensive experience in supplying and trading Delta, Plastics Processing Machine Manufacturer Pvt Ltd has made a reputed name for itself in the market with high-quality CLOSED LOOP HYDRAULIC INJECTION MOULDING MACHINES, CLOSED LOOP TOGGLE INJECTION MOULDING MACHINES, Delta, etc.
Focusing on a customer-centric approach, Plastics Processing Machine Manufacturer Pvt Ltd has a pan-India presence and caters to a huge consumer base throughout the country. Buy Injection Moulding Machine in bulk from Plastics Processing Machine Manufacturer Pvt Ltd at Trade India quality-assured products.

Business Type

Manufacturer, Supplier

Employee Count

200

Establishment

1996

Working Days

Monday To Sunday

Certification

ISO 9001

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Seller Details

5 RatingRating

Ahmedabad, Gujarat

Vice President- International Sales

Mr. Jagdish Bhandari

Address

Plot no. 93/2 & 94/1, Phase-1, G.I.D.C., Vatva, Ahmedabad, Gujarat, 382445, India

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