Black-white Black-White Elektron at Best Price in Ahmedabad, Gujarat | Plastics Processing Machine Manufacturer Pvt Ltd

Black-white Elektron

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Product Specifications

Injection Unit	Ball Screw Drive
Clamping Unit	Toggle Mechanism
Drives	Servomotors
Control	Operator Friendly
Available Sizes	Mt-50, 110, 155
Features	Energy Efficient, High Productivity, Precise Injection, Quiet Operation, Easy Maintenance, Fast Cycle Times, Reduced Costs, High Reproducibility

Product Overview

Key Features

Elektron

Available in : MT - 50, 110, 155

The New ELEKTRON

Combines
all advantages of fully electric injection moulding machines and
delivers better advantage on productivity and power consumption as
compared to hydraulic machines. Innovative drive concepts and the long
standing experience of Ferromatik Milacron in fully electric injection
moulding machines warrant high availability and economics.

The
ELEKTRON offers you the possibility to take advantage of the undisputed
optimum energy performance of fully electric injection moulding
machines at a remarkable price performance ratio.

Fast, quiet,
clean and energy-efficient--these are the most important
characteristics of the ELEKTRON Series all-electric injection moulding
machines.
As a result of
their short cycle times and high reproducibility output can increase by
as much as 30% and energy costs are reduced by 50%.
The ELEKTRON
Series all-electric machines do not require hydraulic oil, therefore
need no cooling and give off very little heat into the environment.
That makes them easy to maintain.
The innovative drive concept based on servo motors ensures extraordinary precision and highly dynamic production.

The Injection Unit

Servo
drives of the newest generation execute the injection process. The
transfer of force is carried out by means of ball screws. A
hydro-pneumatic system- perfectly designed for actuation and
performance controls the movements of the injection unit. Linear
bearings assure precise and smoothly sliding movement of the unit.

The Clamping Unit

Independent
of what mould is being applied, the robust clamping unit warrants a
highest level of stability and platen parallelism. The toggle mechanism
achieves the best possible combination of large platen distances (and
long strokes) and a compact design.

The platens are optimized through FEM analysis and equipped with a EUROMAP mould mounting pattern.

The Drives

The
drives of the ELEKTRON are servomotors and drive-control technology of
the newest generation. Increased economics and best quality are the
result. The positioning is directly controlled through the drives axis.
The extremely fast data transfer between machine control software,
drive control system and motor via POWERLINKTM warrants fastest
response times.

Visual operator interface for reliable production

Operators
terminal is movable between injection and Clamping unit. The Control is
Operator friendly and easy to set with its clear Screen architecture.
The operator terminal usefully combines Modern and proven elements. It
is equipped to the highest Specification, for example, with a high
quality state of the art TFT Flat screen.

A
special technical refinement: freely configurable pages making the
machine even easier to operate. These operator pages permit the
required values to be selected in any sequence and installed on 3
screen pages, e.g. ideal for lights out operation.

INJECTION UNIT

Injection movement via ball screw drive with synchronous belt drive
All parameters set in engineering absolute values
Stroke, pressure or time-dependent switchover of the injection stages
Monitoring of the
injection parameters, freely selectable tolerance band
Graphic display of injection parameters and barrel temperatures
Screw speed controlled in 2 stages as a function of stroke
Back pressure controlled in 2 stages as a function of the stroke
Monitoring of the plasticizing time
Delayed start of plasticizing function
Intrusion function facility
Screw retraction
Nozzle retraction,
time delayed
Display of required and actual temperatures
Temperature monitoring, tolerance band for each zone freely selectable
Cold start protection
Display of heating zone activation
Automatic soak temperature reduction
Thermocouple breakage monitoring

CLAMP
UNIT

3 opening and 3 closing speeds, controlled as a function of
the stroke
Digital display of the opening and closing movement
Mould safety speed and force adjustable
Clamping pressure settable on IQT
Display of clamping force
Automatic clamp force control
Automatic mould height adjustment
Mechanical central ejector via ball screw drive and
synchronous belt drive
Multi-pulse ejector, 0-9 strokes
Ejector forward and return speed set on IQT
Ejector forward speed controlled in 2 stages as a function
of stroke
Ejector dwell time, variable, in forward position
Ejector dwell time, variable, at forward switchover point
Drilling pattern on nozzle platen for fitting a handling
device according to VDMA

DRIVE
SYSTEM

Closed loop control of all pressures, strokes and speeds,
including screw speeds and forces
Mould, ejector, and injection movement via servo motors
Hydro-pneumatic injection unit movement
ETHERNET (powerlink) ultra fast connection between PLC
and drives
Parallel operation for mould movement, ejector and
plasticizing

MECHANICS

Machine base of one-piece welded construction
Platens drilled to Euromap standards
Moving platen supported on Machine frame
Safety gate in front of mould area at front and rear side
of machine designed as operating gate and suitably protected
Part extraction possible in three directions
Electric cabinet designed as plug-in unit integrated in
machine bed
Linear guides for injection units

ELECTRONICS
/ ELECTRICS

Operator terminal with TFT LCD screen
Digital control of process parameters
Operator terminal to IP 54 protection class with membrane
keyboard
Rapid selection of screen pages
Process data acquisition
Plain-text indication of alarms
Plaintext fault messages
Trend graphics of process parameters
Parallel interface for printer
Production data acquisition
Production monitoring by indication of tolerances
1 x parts counter
Automatic machine shutdown in the event of a fault,
deviation from tolerance range via shot counter
All input and output signals equipped with LED indicators