Tablet Making Machines

What are Tablet Making Machines

A mechanical tool called a tablet press compresses material into tablets of uniform shape and weight. Pharmaceuticals, nutraceuticals, cleaning products, industrial pellets and cosmetics can all be made into tablets using a tablet press. The granular powder material must be metered into a cavity created by two punches and a die, and then the material must be fused together by applying tremendous force to the punches.

The combined pressing action of two punches and a die results in the formation of a tablet. The bottom punch is lowered into the die to create a cavity into which the granulated feedstock is introduced in the first step of a typical operation.

Types of Tablet Making Machines

• Single station, single punch, eccentric design tablet press
• For research and small scale production, the single punch tablet press machine compresses a granule/powder mixture using a pair of punches (top and bottom) and a die.
• Multi-punch, multi-station and rotary tablet compression machines

Unlike single punch tablet presses, multi-station presses are mechanical devices with multiple rotary stations that quickly and efficiently compress granule and powder combinations into tablets of consistent size, shape and weight. They are designed to increase tablet productivity.

How Tablet Making Machines Work

A tablet press is a device that compresses powder form into tablets of consistent size and weight and is extensively used in pharmaceutical businesses. The force of compression is downloaded by high-pressure compression rolls which change the granular material and hold them together into a rigid tablet. After compression is done, the lower punch is lifted to expel the tablet out.

Reasons for the quick development of the tablet press

Innovations in new technologies in tablet production like the direct compression technology.

High and strict standards of adherence to cleanliness rolled forth by the Current Good Manufacturing Process(CGMP). Cleanliness and Uniformity are well maintained by the use of these technologies.

The exponential increase in population leads to an increase in lifestyle diseases and higher demand

The Advantages of Using Tablet Making Machines

The main features of a tablet press: They may have interchangeable turrets that allow them to produce round, irregular or engraved tablets.

They usually have a robust and strong body that reduces any form of noise during operation and avoids any dust settling.

It is a safe and easy to use process that can produce volumes depending on the machine used.

The tabletting process performed by the tablet press machine. This is a two-stage process, the first stage being the lowering of the bottom punch on the die to create a gap for the granulated powder. How far the punch is lowered is controlled by the machine according to the specifications.

Key Features to Look for in a Tablet Making Machine

1. Scalability

Scaling up a tableting process from R&D to production can be problematic as formulation problems are likely to occur in the form of tablet defects. Advanced R&D presses help to avoid difficulties by emulating the tablet compression characteristics of high-speed production equipment. Compression simulators, for example, can duplicate the punch movement and speed of a rotary tablet press, simulating compression time, dwell time and strain rate.

2. Return on investment (ROI)

Return on investment (ROI) Price is critical for pharmaceutical laboratories, but ROI is what matters most. The right tablet press should result in significant cost reductions for your organisation. It is important to choose a system with complete data collection and processing software. This can help to analyse tablet quality and develop more robust formulations, which means fewer faults and downtime during production.

With compaction simulation technology, companies can avoid the need to carry out experimental development work on their production equipment. As well as the obvious benefit of freeing up the industrial press for commercial production, this can lead to various cost reductions.

3. Ease of use

Tablet compression and powder characterisation technology is inherently complex, but it shouldn’t seem so to consumers. Most suppliers will claim to deliver intuitive software, therefore it’s crucial to investigate what activities were done throughout development to ensure this.

What are tablet making machines used for?

Applications of Tablet Press Machine, Double Cone Mixer and Rapid Mixer Granulator

In the tablet manufacturing process, numerous types of machines are used for various applications at different stages from manufacturing to packaging. Different versions of tablet press machine like single sided rotary tablet press machine, double sided rotary tablet press machine and high speed rotary tablet press machine are used for manufacturing the tablets of various shapes and sizes. The production capacity and features of these machines may vary depending on the type. For mixing dry powders and granules, companies generally use Double Cone Blender. Similarly, the Rapid Mixer Granulator is used for mixing ingredients and wet granulation.

Fluid Bed Dryer, Multi Mill, Octagonal Mixer and V Cone Mixer Applications

Drying is one of the most critical stages in the tablet manufacturing process and the Fluid Bed Dryer is used to dry the product as a wet powder at a specific temperature. Multi Mill is a multi-purpose machine used for granulating, pulverising, mixing, shredding and chopping materials at high speed. For blending different types of materials, the pharmaceutical industries generally use modern machines such as Octagonal Blender and V Cone Blender. These machines are also widely used in the food and cosmetic industries for mixing components.

Vibro Sifter, Conventional Coating Pan and Automatic Tablet Coater Applications

The Vibro Sifter is a high tech machine mainly used to separate the mass composition of solids, liquid from solid. Its other main application is the sorting of materials according to particle size. Masking the smell and taste of the drug is highly crucial for the pharmaceutical companies and this process is properly done by the conventional coating pan. With the ever increasing demands of pharmaceutical products, most of the companies use Automatic Tablet Coater for tablet coating.
 

FAQs: Tablet Making Machines

Q. What are the different types of tablet making machines available?

Ans. Tablet Press IV Machine: The Tablet Press IV machine is a square designed, high speed rotary tablet press machine manufactured in accordance with all GMP regulations. These machines produce high tablet output and are therefore suitable for high volume production. The machine incorporates a helical gear ring to drive the turret. It also boasts a specially designed dust extractor that can be connected to a dust extractor away from the machine.

Rotary Tablet Press: The Rotary Tablet Press also has a square construction consisting of an AC variable speed drive & electromagnetic clutch. It provides a paint free tablet manufacturing zone and includes an operator friendly material feeding mechanism. The Rotary Tablet Press Machine also incorporates reversible direction motion protection to prevent any significant mishap.

Mini Tablet Press Machine:The Mini Press - Rotary Tablet Press, Mini Tablet Press is square shaped, durable machine constructed as per GMP guidelines. The machine ensures trouble free operation, produces low level of noise and is very easy to clean. The 'D' & 'B' tooling requirements like 6 tonne pressure, maximum tablet diameter 22 mm etc. can be applied for achieving greater output in its range.

Q. What is the cost of a tablet making machine and what factors impact its cost?

Ans. A tablet press, also known as a tablet compressing machine or tableting machine, is used to compress pharmaceutical powder formulations into tablet form, creating tablets of uniform size, shape and weight.

Q. What is the price of tablet pill machine?

Ans. The price of tablet pill maching is around Rs 70,000