Swivel Machinery(autostacking & Autocounting)

Swivel Machinery (Autostacking & Autocounting)

• Machine Construction is very robust with overall box type extruded heavy-duty structural frame and mounted on anti-vibration pad for smooth and noiseless running.
• Infinitely Controlled Platen Movement by High Precision Twin Eccentric powered by Servo Motor driven reduction Gear Box.
• It has an option to adjust the cutting height in micron level which enables good trim quality
• Use of Duplex sandwich heater arrangement allows even the thickest material to be heated with the minimum material stress to suit the product being formed and is also assisted by a multi heating zone controlled by PID with SSR Module.
• It has an option to adjust the heater trolley in height and width as per required web width as well as shape and size of the product.
• The accurate indexing of sheet (web) is done by spiky chain conveyor and driven by a servomotor.
• It has an option to control web length at mm difference with precise sheet indexing via microprocessor.
• A Servo Driven Plug Assist is provided in the machine to enhance the product quality and uniform wall thickness of formed products.
• A piecing heater is provided at the start of both side of chain for smooth conveying of the sheet through spiky chain.
• All other close controls of various stages are given by a particular comprehensive range of controls provided in the machine through Micro Processor / PLC.
• It is easy and has an operator friendly touch screen option.
• Accurate and micron positioning controls ensures high quality and optimum utilization.
• It has an Anti sagging arrangement provided on both sides of the chain conveyor to control the sag.
• It also has an option to run the machine at the Automatic Mode, after setting up manually and vice versa.
• It has an essence to save time resulting high productivity with micron accuracy.
• Wider span twin support at Bottom Platen results zero bulging even for widest maximum mold.
• Highest operation cycles per minute achieved with clinical smoothness results in top quality forming.
• Trouble shooting points are visible in screen instantly.
• A Tilt Mould Technology has been adopted to Swivel the bottom part of the mould driven by Servo Motor and synchronized with Auto Stacker for smooth stacking of the formed products.
• An Automatic Stacking unit is coupled with the machine and aligned with bottom platen driven by Servo Motor for accurate staking.
• A Separator is provided at Auto-Stacking unit to separate a pre-fix required number of glasses/Cups from stacked products to achieve the uniform counting in each packet.
• Advance Technology Electrical/electronic system helps almost maintenance free machine.
• Auto Stacking prevents any human touch to finished products and improved Hygiene condition of the plant.
• Auto Staking facilitates lowering down of manpower requirement, which in turn creates a low cost of production.
• Auto Staking prevents the air throw ejection system and avoids any de-shaping of finished products.
• An Auto lubrication pump is provided in the machine for continuous lubrication of all brushes and bearings for smooth movement and avoid wear and tear of such components.
• Separate lubricators are provided at the entry point of spur guide for better and smooth movement of chain transmission and piercing of sheet.