Heavy Duty Compression Load Cell By Shivay Sensor

A heavy-duty compression load cell is a robust force sensor specifically engineered to measure large downward or "pushing" forces with high accuracy and reliability, even in demanding industrial environments. These load cells are designed to withstand significant loads, often ranging from several tons to hundreds of tons.

Construction and Principle

Typically, they feature a rugged construction from materials like stainless steel or alloy steel, making them resistant to corrosion, shock, and extreme temperatures. Many heavy-duty compression load cells are hermetically sealed (IP68 rated or higher) to protect internal components from moisture, dust, and other contaminants, ensuring long-term stability and accuracy.

Like other strain gauge load cells, they operate by measuring the deformation of a precisely machined metal body under load. Strain gauges bonded to this body detect minute changes in electrical resistance as it compresses, converting this into a proportional electrical current.

Applications

Heavy-duty compression load cells are indispensable in industries where large-scale weight or force measurement is critical. Common applications include:

• Weighbridges for trucks and railway wagons

• Tank and silo weighing in industries like chemical, food processing, and agriculture

• Material testing machines for evaluating the strength of large components

• Structural load monitoring in bridges, buildings, and other civil engineering projects

• Heavy-duty presses and lifting equipment to prevent overloading and ensure safety

Their ability to provide precise data under harsh conditions makes them vital for quality control, operational efficiency, and safety in heavy industries.