Fluidized Bed Dryer - Stainless Steel, 500 Kgs Capacity | High Efficiency Uniform Drying, Digital Temperature Control, Low Space Requirement

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Product Specifications

Material	Steel
Dimensions	150X100X200Cm
Power	3Kw
Weight	500Kg
Punching Capacity	1000/Min
Die Size	20X20Cm
Voltage	220V
Features	Auto Operation, High Speed, Easy Use, Durable Design, Precise Cuts, Cost Effective, Low Maintenance

Product Overview

Key Features

Fluidized Bed Dryer

Operation

FLUID BED DRYER is designed to introduce the hot air stream at the base
of the product container which is filled with the material. Induced
draught is created by means of blower and fresh air is sucked in to the
unit. The fresh air is heated by means of electrical heaters or steam
or thermic fluid heaters. This hot air stream expands the bed of
material at certain velocity & creating turbulance in the product.
The phenomenon is known as fluidization and offer conditions which are
almost ideal for drying. Fluidization produces full agitation of solid
particles and since each particle gets surrounded by hot air, heat
transfer is extremely high and uniform. The product is dried fast
without appreciable loss of heat. Filter bags prevent particles
escaping from the dryer.

Suitability

The conventional drying method of drying products in tray dryer is
rather inadequate and trouble some. They occupy large floor space, have
very high drying times, are labour intensive and offer uneven drying.
On contrast Fluid Bed Dryer occupy comparatively lesser floor space,
are very easy to operate & can dry material in least time as
compared to tray dryer.

In Fluid Bed Dryer, temperature
distribution through out the product is uniform and the heat transfer
rate is very high. Due to the reduce drying time high production rates
are achieved.

As the product is in close contact with drying air at low temperature
and also for short duration, the physical and chemical properties of
the products are generally not effected and therefore the dryer can
effectively be used for heat sensitive products. Due to the continuous
movements of product during drying lump formation, case hardening. etc.
are minimized.

The Fluid Bed Dryer are most suitable for drying granular, crystalline,
coarse or similar material in pharmaceuticals, fine chemicals, dyes,
food and allied products.

The Fluid Bed Dryer is not suitable for drying liquids or pasty materials.

Fluid Bed Dryer :

Electrically
/ Steam & Thermic Fluid Heated in which general structure, made out
of mild steel & coloured in Standard Model & made out of
S.S.304 quality material & polished to the matt finished in GMP
Model, but contact parts i.e. Product Container and Retarding Chamber,
are made out of S.S.304 / S.S. 316 quality material, with
Non-Flameproof blower motor, ( Flameproof motor provided on demand )
suitable to dry wet material.

The capacity ranging from 10 / 30 / 60 / 120 / 150 / 200 / 250 / 500/
650/1300 Kgs., with Steam heating / electrical heating & thermal
Heating facility.

Special Features :

Uniformity in drying and reduction in drying time.
Atmospheric
inlet air is filtered by means of non wooven filter cloth. PRE /MICRO V
& HEPA filters can be provided on demand on extra cost to prevent
any fine dust to pass through the products.
Digital
temperature indicator cum controller for inlet air & Digital
temperature indicator for outlet air, are provided for electrically
heated model.
Digital
temperature indicator are provided for inlet & outlet air, in steam
/ thermic fluid heated model. ( Temperature controlling valves will be
in customer scope of supply )
Manually operated air dampers provided to control the inlet and outlet air flow.
An
explosion safety flap of adequate capacity at the rear of dryer and an
earthing point to prevent static charge in the machine.
Contact
parts RETARDING CHAMBER & PRODUCT CONTAINER are made out of SS304
& polished to the mirror finished and other parts are made out of
SS 304 and polished to the matt finished in Gmp model & made out of
m.s. & coloured in standard model.

Optional (Provided on Demand on Extra
cost)

PRE /MICRO V & HEPA filters can be provided on demand on extra cost to prevent any fine dust to pass through the products.
Pneumatic system for Lifting of product container & finger bag shaking with butter fly valve.
Flame-proof
motor with weather proof / flame-proof enclosure for operating panel.(It
is recommended in steam heated model only. Power panel should be
mounted out side the flame-proof area)
Safe earthing arrangement with low voltage relay.
Solid flow sensor monitor for monitoring the leakage in the air discharge filters.
Differential pressure gauges across the air discharge bag and air inlet Hepa Filters.
"PLC" based power panel with "MMI" based operating panel for process automation.
Extra product container with trolley for more utilization of machine.
Online sampling port at product container for sampling of material without shut-off the machine.

Food grade silicon gasket set.
Facility of mounting of blower with motor & heating chamber with air filtration unit out side the granulation room.
Steam radiator made out of m.s. SS304 / SS316 on demand.
Contact parts made out of SS 316 or SS316 L instead of SS304.
Pneumatically operated inlet and outlet dampers.
Silencer to reduce the noise level of exhaust air.
A.C. Frequency drive for blower motor.