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Cylinder Filling Oxygen Nitrogen Plants

Cylinder Filling Oxygen Nitrogen Plants

  • Product Added OnJul 16, 2019
New Delhi, Delhi... More R-19, Hauz Khas Enclave, New Delhi, Delhi, 110016, India
Product Details :-
  • Product Added OnJul 16, 2019
Product Description :-

Universal is a certified ISO 9001:2000 organization and the latest achievement includes the successful approval for CE certification which makes our company the first in Asia to be certified for Cryogenic Pressure vessel exports to Europe and USA. Among our vast range of Products, the details for the small & medium &  Tonnage series of plants are given below. Turbo plants due to unique features incorporating low pressure machinery has no capacity limitations or restrictions like Medium & High pressure plants

  • Capacities: Plants are available from 50m3/hr upto 50,000m3/hr Oxygen or nitrogen gas.
  • Cylinder filling: oxygen-nitrogen gas can be filled in the cylinders as per the cylinder filling chart given below
  • Purity: Oxygen gas of 99.6% purity can be produced and *pure nitrogen of 99.9% up to 3ppm is produced.
    without any loss of the oxygen production. **voltage and frequency as per the country of installation.

  • Main Performance of the plant:

    A. Oxygen purity 99.6% at 150-160 Bar(2200PSIG) for Oxygen cylinder filling
    B. High purity Nitrogen 99.99%(ppm optional) or cylinder filling.
    NOTE: There is no loss of oxygen Production when producing high purity nitrogen.

    Air separation is CRYOGENIC TYPE with low-pressure cycle of 7 Kg/cm2 with air separation by liquidfication. This cycle utilize an Expansion TURBINE to give the cold calories at (-)1 80oC. The cold box is supplied as a complete package unit with control panel and insulation.


    Process Description:

    Process Description
    This air separation plant mainly includes:
    air filter system
    air compressor system
    air pre cooling system

    Molecular sieve purifying system
    rectifying column system, nitrogen & oxygen compress and storage system, instrument control system, electric control system. Etc.

    Air filter and compression
    Air enters the self cleaning air suction filter, after being removed of dust and other mechanical contaminants in it, then enters main air compressor, after compression air then enters the after cooler.

    Air cooling and purifying
    Air is cooled in the Pre-Cooling System before enters mole sieve adsorber, Air which enters the evaporator of the Pre-Cooling System is cooled by the refrigerant.

    Mole sieve purifying system includes two mole sieve adsorber and Steam heater or Electric heater. The mole sieve adsorber adsorbs water, CO2 and some hydrocarbon in the air, one mole sieve adsorber is regeneration while another one is work.

    Air rectification
    Air from adsorber is divided two stream: one stream enter directly main heat exchange, then enter lower column after cooled, the second stream enter main heat exchanger to cool after compressed by booster end of the expander and cooled by after cooler, then enter upper column after expanded by the expander.

    The content of nitrogen will increase through rising gas connect with the reflux. Needed reflux liquid nitrogen is from condensate evaporator in the top of lower column, oxygen will be evaporated and nitrogen will be condensed in here.
      Lower column production as following from the top down:
      Pure liquid nitrogen
      Poor oxygen liquid air with 20%O2
      Rich oxygen liquid air with 36.5%O2

    All production in the lower column after sub cooler enter upper column as its reflux.Production of upper column as following from the top down:
      Waster nitrogen at the top.
      Liquid oxygen at the bottom

    Direction which all production of upper column go Waster nitrogen is reheated to design temperature out of the cold box by main heat exchanger and sub cooler after drawn from the top of upper column, one steam is regenerated by molecular sieve absorber, the other is taken in water cool column to cool water.
     It is compressed to 150 BAR for filling oxygen cylinders by a oxygen booster in the cylinder filling manifold

    Scope of Supply:

    The oxygen plant UBT SERIES consist of the following equipments
    Filter system with steel structure and supports elements.
    Dedust system with valve, collecting machine, spray equipment, automatic clean and control system.
    Send the pressure difference signals to PLC by pressure differential transmitter.
    Instrument and electric control system:1set

    2. Air purification unit:
      Air Refrigerant compressor including special motor
     - One condenser
     - One evaporator / water cooler
     - One set of Piping and valves
     - Instrumentation
     - Water Separato

      Molecular Sieve Battery on skid
    Complete with 2 nos. vessels, Reactivation heater complete with Molecular Sieve designed for process skid mounting.

      Defrost Heater
    Consist of heating coils and heating element 5 kW.

      Gas/Air Lines as per standard Layout
    All pipelines for process air, Nitrogen and Oxygen line, HP line upto manifold along with short bend, elbow, socket and other necessary fitting as per our standard layout drawing.

    (III) Air Sepration Column (Cold Box):
    Cryogenic type completed with support and connected pipes and internal

    (IV) Turbo expander:
    The turbo expander is a rotary machine running on gas bearing. This is used to provide cooling for the liquefication of air at minus 180 to (-)190degrees centigrade.
    1. Expansion turbine body 
    2. Ventricular joint                   
    3. Inlet filter                            
    4. Silencer                               
    5. Bearing & sealed gas system     
       - Instrument gas filter        
       - ET bearing and sealed gas system 
    (V) Oxygen Cylinder Filling System:
    The oxygen is filled into cylinders by an oxygen filling SYSTEM ( PUMP/BOOSTER) .

    (VI) Filling Mainfold Cylinder Filling Station for Filling Oxygen Gas:
    Complete with control valves pressure gauge safety valve & pigtail connections points each.

    (VII) Purity Testing Analyser:
    Digital automatic purity analyzer.

    Technical Specification

    UBT40, UBT80, 100, 120, 150 , 180, 200, 220, 250, 300, 350, 400, 500, 600, 800 & 1000.
    Oxygen production
    Oxygen Output (cu. Mtr/hr)40 TO 1000m3/hour
    Oxygen Purity (%)99.6%
    Oxygen Pressure  (normal) 0.1BAR (0.01MPA)
    in cylinders150 Bar (15MPA)
    Nitrogen production
    Nitrogen Pressure out of Column (bar)5 bar( UPTO 150 BAR OPT.)
    Nitrogen Output (cu. Mtr/hr)40 to 1000 m3/hr.*
    Nitrogen Purity (ppm optional)99.9% to 99.99/3ppm opt.
    Nitrogen filling in cylinders(optional)150 bar(kg/cm2)
    Operation Pressure (bar)7 bar(kg/cm2)
    Operation Period 24 hours -continuous
    Air compressorRotary/screw - Oil free Piston - Centrifugal
    Expanderturbo expander (turbine)
    Downtime for repairVery low due to screw compressor and low working pressure there are no leakages.
    Air separation unitHigh yield >99%
    Exchanger efficiency(plate fin type)Very high
    Oxygen & nitrogen production Simultaneous (no loss of oxygen)
    ConnectedAS PER CAPACITY
    Consumed( abt.)AS PER MODEL
    Specific power per m3 of oxygenUPTO 0.6 UNITS DEPENDING ON CAPACITY
    Specific power per m3 of oxygen +nitrogen(pure)0.4kwh(units)
    Voltage 3 phase**380-415 50/60 hz


    Company Details :-

    Established in 1985 , UNIVERSAL INDUSTRIAL PLANTS MFG. CO. PVT. LTD. has made a name for itself in the list of top suppliers of Industrial Gas Plants in India. The supplier company is located in New Delhi, Delhi and is one of the leading sellers of listed products.
    UNIVERSAL INDUSTRIAL PLANTS MFG. CO. PVT. LTD. is listed in Trade India's list of verified sellers offering supreme quality of Oxygen Nitrogen Plants, Coldbox-Column, Cryogenic Expander etc. Buy Industrial Gas Plants in bulk from us for the best quality products and service.

    • BUSINESS TYPE Exporter, Manufacturer, Distributor, Supplier, Trading Company
    • WORKING DAYS Monday To Sunday
    Product Image :-
    Cylinder Filling Oxygen Nitrogen Plants
    Mr. Sanjiv Agarwal
    R-19, Hauz Khas Enclave, New Delhi, Delhi, 110016, India
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