Needle Valves 

Needle Valves Types, Working & Uses
 

Introduction

Needle valves are a type of valve used to control the flow of fluids like gas or water in many applications. The little plunger, which resembles a needle, is the item's defining characteristic. The valve may be turned with ease and precision using the handwheel-like grip on the plunger.

The extended end of the valve is designed to precisely fit into the seat, located on the device being controlled. Turning the valve, however, creates a gap between the needle and the seat, allowing only a trace quantity of substance to escape.

Roles of Needle Valves
 

• 1. Air Regulation

• 2. Turbine by-Pass

• 3. Flow Control

• 4. Pressure Regulation

• 5. Reservoir Inlet

• 6. Flow Discharge

• 7. In Pump Start
   

Needle Valves Types
 

The needle valve is utilized in situations when a highly accurate flow measurement is required. Needle valves are more resistant to differential pressure than diaphragm valves. Needless to say, needle valves are not used with slurries or other viscous media since the small aperture is rapidly clogged by thick material or particles.

There are two primary varieties of needle valves, both of which are discussed here.

a) - Inline Needle Valve

The ports for inflow and outflow on these valves are aligned in a straight line. In most cases, a straight line flow system is the best option for installing these valves.

b) - Angle Needle Valve

The inlet and output of these valves are at an angle. The inlet and the outlet are often set at right angles to one another for seamless integration into the system. This valve is installed at a 90-degree turn in the pipe system.

Parts of a Needle Valve
 

1. Handle

A valve's manual operation is performed via a handle located outside the valve body. In most cases, automatic valves don't have handles, although a stop-check valve, for example, might provide a way to override the system.

2. Set Screw

When mounting a pulley or gear to a shaft, for example, a set screw is used to tighten the component against the shaft by pressure and/or friction. To distinguish it from a bolt, a set screw is often used without a nut and is threaded into a hole bored into just one of the two items being fastened. Set screws are sometimes known as grub screws or blind screws since their entire length is threaded rather than just the tip.

3. Stem

The power screw on the stem converts the rotational motion of the hand wheel into a vertical motion, which is then sent to the plug, where it is used to seat the disc in its seat and seal off the flow opening.

In order to connect the stem of the valve to the hand wheel, there are four flat edges at the top that thread into the power screw and are then locked in place with a nut.

The disc stem nut is used to connect the plug into the stem at the bottom. The stem will experience torsional forces generated by the power screw.

4. Body

Valve bodies, often called shells, are the primary component of needle valves. The body is the primary part of a valve assembly since it is the structure that holds everything in place. The body, or initial pressure barrier, of a valve is what holds back the pressure of flowing fluid in the pipes that are connected to it.

5. Gland

The packing gland is a component of the valve that is put into the bonnet to keep the stem packing in place. The top of the packing gland is used in conjunction with the bottom bearing set of the stem adapter to ensure the Needle Valves operate smoothly.

6. Bonnet

The opening of the valve is closed by the bonnet. The valve's body serves as the service load bearing element of the device, supporting the full pressure of the fluid being routed through the valve. It is secured using a threaded stud and nuts.

The gland is supported by the bonnet, which in this case is composed of bronze because that is the same material used for the valve body.

7. Other Parts

Packing, Stem, Nut, Handle Screw, O Ring and others are some main parts of Needle Valve

Needle Valves Working
 

To stop or start the flow of liquid or gas via a tube, a needle valve relies on the idea of restricting or allowing the movement of the needle section of the valve. Let's analyze the steps involved. While there are many moving parts within a needle valve, the needle and the seat are the most crucial for the valve to function. The needle is the conical plunger that can be retracted from the channel or pushed into it to regulate the flow. The point at which a needle enters a pipe carrying fluid or air is called its "seat." The seat is the depression into which the needle fits. Both the needle and the seat are made to be precise fits in their respective locations.

When the needle is in place and pressed all the way down, there will be no spaces through which gas or liquid can escape. It was on purpose that they came out to be just the right size. The needle valve's exterior features a handle that the user can hold and attach to the valve's stem. This handle can take the form of a bar handle or a rounded handle. The needle is threaded like a screw and inserts into the seat from the inside. The needle valve is activated by turning the stem, which is done by grasping the handle in a manner that allows for effortless rotation. The threaded sides turn as the needle spins, allowing you to raise or lower the needle from its seat.

Needle depth changes are disguised by the threading, so they are barely perceptible at each turn. With this, the needle's position may be adjusted to within a few hundredths of a degree, allowing for the greatest possible precision. Once the flow is stopped, the observant mind may immediately recognize the possible danger of the entire component becoming over-pressurized and being unable to withstand the resulting pressure. However, the reality remains that the item's compact size is what allows it to function. As the aperture is relatively small in relation to the rest of the body, high pressure is not an issue. On the other hand, the restricted flow rate is usually not a good fit for the small opening.

Needle Valve Uses
 

They excel in small channel applications requiring precision flow regulation and accurate calibration. Many different types of businesses rely on needle valves for fluid control. The following are just a few of the many uses for a needle valve:

• (i) - In order to regulate the flow of liquid, a needle valve is built into all analog field instruments.

• (ii) -When a controlled, steady reduction in flow rate is required, needle valves come in handy.

• (iii) -The needle valve functions as both an on/off switch and a control for the flow rate.

• (iv) -Steam, air, gas, oil, and water are just few of the fluids for which this can be used as a meter.

• (v) -When only a small amount of flow is needed at a sample point in the pipe, a needle valve comes in handy.

• (vi) -The gas bleeder lines can use this valve.

• (vii) -When precise flow management is necessary, automated combustion control systems use needle valves.

• (viii) -Combined with a constant pressure pump governor, it smoothes out the flow from the pump and minimizes fluctuations.

Many different needle valves can be used to control the flow rate through a pipe or other opening; this is a function shared by all valves. However, each kind has its own set of pros that may make it better suited to some jobs than others. Needle valves have their own unique benefits; yet, this does not make them the greatest valve available. Rather, it is more appropriate to say that the needle valve is the optimum valve when extreme precision and accuracy are required, such as in the scenarios we discussed.

FAQs: Needle Valves
 

Q. What is a needle valve?

Ans. The needle valve is a specific kind of valve characterized by an extremely constrained port and a plunger in the shape of a needle that can move up and down in the valve's opening. It gets its name because it looks like a needle inside a syringe.

Q. What is the advantage of needle valve?

Ans. Here are the advantages:

• (i) -This valve allows for precise control of flow at low rates.

• (ii) -Tiny needle valves are used. Since this system does not require a lot of room to set up, it can be easily installed in almost any environment.

• (iii) -This valve enables throttling with a reduced fluid volume.

• (iv) -A fine degree of control is available over the flow rates.

• (v) -The system can be used with less effort.

Q. What are needle valves used for

Ans. Chemical processing, Low-pressure hydraulic systems, and other gas and liquid services frequently employ needle valves. Due to the materials used, these valves can be used in environments with high temperatures and oxygen.

Q. What is difference between needle valve and ball valve?

Ans. A ball valve's sole purpose is to open and close. If possible, keep your engine from being slowed for too long while Needle valves' versatile designs allow for on/off, throttling, and precision metering operation, giving you a wide range of control over the flow of fluid.