Plodder Machine - Premium Quality Alloy Components , Superior Strength And Rust Proof Design For Continuous Soap And Detergent Production

Toilet Soap Plodder Machine (Soap Extruder)

A toilet soap plodder machine, also known as a soap extruder, is a piece of equipment used in the final stages of soap production to extrude a continuous bar of soap. It transforms the raw soap mixture into solid bars by squeezing and extruding it through a die. The plodder compresses, homogenizes, and air-free extrudes the soap, resulting in a high-quality, finished soap bar.

Industrial Applications:

Small scale toilet soap making machine, bar soap, home laundry soap, mini toilet soap plodder.

How It Works:

1. 
   

   Compression and Mixing: Uses twin worm screws moving in opposite directions to generate high squeezing force, ensuring thorough mixing and compression.

   
   


2. 
   

   Refining: Soap mixture is passed through a refining plate or screen to remove impurities and ensure a consistent texture.

   
   


3. 
   

   Extrusion: Compressed and refined soap is forced through a die or nozzle to shape it into a continuous bar.

   
   


4. 
   

   Vacuum Chamber: Removes air bubbles from the soap mass, producing a denser and uniform bar.

   
   


5. 
   

   Cutting and Stamping: Continuous bar is cut into individual pieces and stamped with desired shape or logo.

   
   

Types of Plodders:

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  Duplex Vacuum Plodders: Two stages a a refiner and an extruder, connected by a vacuum chamber.

  
  


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  Simplex Plodders: Single screw or worm for extrusion.

  
  

Key Features:

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  High compression for dense and uniform soap bars

  
  


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  Vacuum system for air bubble removal

  
  


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  Refining capabilities for smooth texture

  
  


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  Customizable die shapes for various sizes

  
  


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  Durable stainless steel construction for corrosion resistance

  
  

Technical Details (Sample Model):

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  Power: 5 HP

  
  


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  Function: Uses two worm screws moving clockwise and anticlockwise at similar RPMs

  
  

Sources:

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  Jagdish Group: Soap Duplex Plodder Machine | Toilet Soap Making Plant



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  Atom Machinery: Demystifying Toilet Soap Plodder Machines