Vrrk Cement Plants - Steel Construction, Customizable Dimensions, 50-500 Tpd Capacity | High Automation With Plc Control, Advanced Safety Features, Electrical Power Efficiency, Coal Fuel Compatible

We offer our customers a wide range of VRRK Cement Plants with following features :
1.Limestone (purity not less than 88% Total Carbonate)
2.Clay ( Black Soil ) should be buttery
3.Coke Breeze / Petro Coke
4.Laterite ( Used if Clay do not have 16% Fe2O3)
5.Gypsum (Additive used during Clinker Grinding) :

1. Raw Mill Section :
All the raw materials should be of less than 25 mm size. If the size of the raw material is bigger than 25 mm, It has to be crushed through a crusher and Hammer Mill. All the materials are crushed stored in the storage yards through belt conveyors.

Now, the raw materials are taken as per their required percentage with the help of a weigh belts( Control by PLC ).The measured materials is went to feed belt conveyor and after that shifted to a feed hopper through elevator .The feed of material is controlled with the help if ratchet Feeder/Table feeder.

2. Kiln Section :
From Surge silo the mixed raw materials are taken to Nodulizer with the help of a screw conveyor.Then water is sprayed on the mix (10%) to make nodules with the help of nodulizer. These nodules are fed into the Kiln through feed chute for burning and Fusion. The temperature goes up to 1350OC in the burning zone. The material travels very slowly in the Kiln. All the material get fused here. After passing through the burning zone the material starts cooling slowly. The Clinkerisation starts and the clinker finally comes out of the Kiln.