Autoclaved Aerated Concrete Aac Plant

Land -minimum 2.5 acres for 50000 and 3 acres for 1 L capacity. Most of the land is for storage of raw materials and finished products. Shed area = less than 20000 sft.
Electricity required for a fly ash based aac = 500 KVA (uptp 1.5 Lakhs per annum, for basic Configuration)
Investment- 9 cr and 11 cr except land (upgradable, u can check the attached sample project profile for details)
Water required is 300 Lts per CM. Thus per day water requirement is 100 Tons of water per day.

1.autoclaved aerated concrete AAC plant Planning and design:

Factory covers an area of 3 acres or so.
There should be raw material area, finished block area and production area. Production process includes raw material disposal, rated material pouring, curing, cutting and steaming procedure.
From building foundation to equipments installing and testing, to trial producing, it will take 4-5 months.
Plant design: 2000 m2 or so.

2.autoclaved aerated concrete AAC plant Material:

1)Flyash: get dry ash from power plant
2)Cement: cement in bulk
3)Lime, gypsum and aluminum powder (buy in local area)

3.autoclaved aerated concrete AAC plant Water, electricity and steam supply:
1)Water supply: build a well or use waste water
2)Electricity supply: install a 350kw transformer
3)Steam supply: install a 4tons boiler to supply steam to autoclave and curing room