Condenser Fan Motor

Condenser Fan Motor 

A component that is very important when dealing with HVAC systems is the condenser fan motor. The condenser fan motor is used in any residential or commercial air conditioning system to maximize cooling efficiency. A condenser fan motor is located in the outside unit next to the condenser coil and the compressor. The purpose of a condenser fan motor is to provide the fan blades with power to pull external air into the condensing coil so the heat absorbed from your home or building can dissipate back outside.

How the Condenser Fan Motor Works

The condenser fan motor is necessary in the air conditioning process, as it spins the fan blades responsible for bringing outside air over the condenser coil. While the refrigerant within the system draws the heat from the indoor environment, it makes its way to the outdoor unit as a high-pressure gas. The condenser coil is a component of the outdoor unit responsible for the heat that is released from the inside. The condenser fan motor supports that process by spinning the fan blades in the outside unit, providing the cooler external air to flow over the hot coils. In this manner, the refrigerant is able to cool and return to its liquid state, flow back indoors, and pull more heat from the environment.

It is critical for the condenser fan motor to work properly in order to expel the heat produced by the HVAC system from the home. If the heat cannot be expelled properly, the system will overheat, causing poor or non-functioning operation.

Types of Condenser Fan Motors

Condenser fan motors can be categorized by design and application, but each is designed to meet needs and applicable efficiency standards. The permanent split capacitor (PSC) motor type is the most common in older or basic systems. It is reliable but is inefficient in comparison to newer equipment. PSC motors are single-speed, operate under uncontrolled, constant power consumption, and draw more electricity. The Electronically Commutated Motors (ECM) motor is modeled after the PSC motor but operates in a more modern way. The ECM motor can adapt or program its operations to the cooling demand; it is more efficient than a PSC motor, quieter, and much more cost-effective. The other motor type is the three-phase motor. It is used in larger EC-type systems; it is considered a heavy-duty soluble motor taking high torque, as a three-phase motor requires three-phase power. The type of motor you select should be based on your system's design, efforts to be more eco-efficient, and whether the system is actually a residential or commercial system.

Energy Efficiency and Modern Motors

Modern condenser fan motors are designed with energy efficiency in mind, giving them an edge over older motor technologies. Conventional PSC (Permanent Split Capacitor) motors run at only one fixed speed, thus consuming the same amount of power no matter what the cooling demand is. ECM (electronically commutated motors) are designed to operate at varying speeds according to the system’s requirements and will run at lower speeds if full power isn't required. Even though ECMs can consume more energy at full load, the variable speed capability allows the motor to operate at lower levels when possible, which saves energy and minimizes wear on the motor and HVAC components.

ECM motors are quieter and provide consistent airflow throughout your building, which, in turn, results in a more stable indoor temperature. Even though they have a higher initial cost than PSC motors, the energy savings on your utility bills can more than offset the extra cost to install an ECM. In fact, upgrading to an ECM motor can potentially improve your system's efficiency by 25% or more when combined with a high-efficiency HVAC unit. Further, ECM motors are more readily compatible with smart thermostats and advanced HVAC controls. With more homeowners concerned with reducing their energy consumption and operating costs, investing in a new, modern, high-efficiency condenser fan motor is a smart move and a green investment.

Motor Maintenance Tips

Maintaining a condenser fan motor will help to ensure a long and productive life. One of the simplest things to do is to keep the condenser coils clean. Dirt and debris buildup can block airflow and put additional stress on the motor, causing it to work harder and eventually overheat. If the motor has oil ports, an equally important maintenance routine is to lubricate it; using a few drops of non-detergent motor oil once or twice annually will help to lessen wear from friction. Electrical connections that are weak or deteriorating can lead to poor voltage input, which can in turn lead to motor failure.