Automatic Filling, Plug, Insertion And Over Capping Machine

This monoblock machine incorporates filling, plug insertion and over cap sealing functions. It is mainly used in small volume liquid packing applications. Being compact, minimal energy consumption, the machine is especially suitable for use inside a sterile area. With PLC and other photoelectric sensor controls, the filling, plug insertion & cap sealing operations are completed in cGMP compliance manner. It is suitable for eye drop, small volume liquid injectable, cosmetics, volatile oil packing applications.

It adopts high quality hygienic glass material for filling pumps. It allows for volume adjustment of one single cylinder or complete set of cylinders. It is using a universal joint in connection of cylinder and filling nozzle to minimize breakage. There is a photo sensor for bottle detection so to achieve a goal of Bottle-Fill and No-Bottle-No-Fill.

By using a mechanical arm with a jaw will allow the machine to insert the plug precisely into the bottle.
Before placing a cap on the top of a bottle, a photo sensor detects the availability of plug. It avoids bottles without plugs.

There is a bottle clasping device at the sealing station, while the sealing head equipped with adjustable torque as needed for individual cap & bottle, in addition to tension absorbing mechanism to extend sealing durability.