Sugar Mill Drive - High Efficiency Planetary Gearbox, Direct Drive For Optimal Torque Reduction

By keeping track with the latest in market
development, we are engaged in offering our clients broad array of Sugar Mill Drive. The offered mill
drive is made from world class raw materials with the help of our skilled
professionals as per the defined standards norms. In addition to this, the
offered range of Sugar Mill Drive is
widely acknowledged among our esteemed clients for its smooth finish, light
weight, sturdy construction, reliability and extended durability.

Description:

• Planetary
  Gearboxes have much higher mechanical rating compared to parallel shaft
  Gearbox as the power being transmitted gets equally distributed among
  three to five streams in each stage thus reducing the induced stresses
  which very much optimizes the size as well allows to accommodate higher
  ratio to eliminate open pair
• The
  reduction in floor space as compared to conventional drive i.e with open
  gearing, almost to the tune of 50% reduction in floor space
• Heaviest
  gear internal such as annuli are stationary thus requires no bearing and
  automatically improves the stability and reduces the vibration level and
  in turn noise
• Low
  noise level of 80-85 db as well as low vibration level going up to 4.5
  mm/sec can be achieved
• Direct
  drive eliminating open gears, bearings for same, coupling in between
  secondary gearbox and open gearing - thus saving 5 to 6 % power
  consumption
• For
  example, for a 45x90 Mill for power 1100 kW which also includes the drive
  power of TRPF/GRPF we can get a saving which is approximately equivalent
  to 20% of the additional expenditure for drive-part i.e. within five
  seasons additional expenditure is recovered and sugar starts earning
  additional profit due to this solution
• Planetary
  Gearbox have an advantage that the planet bearings are only loaded where
  as in case of Bearings supporting Sun or Carrier loads are more or less
  nullified by virtue of higher no of planets and their equal and opposite
  forces
• Lubrication
  of planetary gearbox is quite simple as the rotating gear train partially
  acts as pump thus allowing splash lubrication
• We
  are proposing three-to five stage planetary gearboxes in each stage sun is
  input and carrier is the output keeping annuli stationary as well acting
  as casing and supported on saddle as shown in drawing
• Elecon's
  machine capability cuts the internal teeth of annulus to the accuracy of
  DIN 7 or Grinds if required to the accuracy class DIN 6

Characteristics: