Tinned Copper Busbar - High Conductivity 99.9% Pure Copper, Silver Coated Finish, 1mm To 5mm Thickness Range | Precision Cnc Machined, Corrosion Resistant

Product Name: Tin Plated Copper Busbar

Tin Plated Copper Busbars, specifically designed to be used for prismatic cell lithium battery packs. Busbars are crucial in allowing a safe and efficient electrical connection between battery cells with ideal conductivity and corrosion resistance. Our busbars are ideal for the most demanding applications such as electric vehicles (EVs), renewable energy storage systems, and industrial back-up power systems and are critical in modern energy systems.

Tin Plated Copper Busbarsare made from 99.9% pure electrolytic copper (C1100 grade) or a comparable equivalent and have electroplated with a uniform coating of high-purity tin. This process stretch the busbar's corrosion resistance in critical environments while improving the surface conductivity and solder ability of the busbar. Our busbars can come in a variety of thicknesses, widths, and lengths - depending if it is for a small battery pack or a significantly more substantial energy storage systems - and can be produced to your specifications.

Key Features and Specifications:

Material :High Conductivity Electrolytic Copper (99.9% Purity)

Tin Plating :Uniform tin plating for Stretch corrosion resistance and improved conductivity

Thickness :1 mm to 5 mm thickness range available (customized)

Width & Length :Client choice or cell size compatibility

Shape: Flat, bent, or punched according to design (CNC precision)

Applications:

• Lithium-ion Prismatic Battery Packs :Used in EVs, energy storage, and telecom systems
• Electric Vehicles (EVs) :Ideal for connecting high-voltage battery modules
• Solar Energy Storage Systems (ESS) :For interconnecting battery banks
• Industrial Power Backup :Suitable for UPS systems, power inverters, and BMS units
• Marine and Railway Batteries :Withstands high-vibration environments
• Battery Management Systems (BMS) :Compatible with sensing and balancing equipment

Specific AH Ratings as per available Prismatic Cells:

5 AH | 10 AH | 20 AH | 22 AH | 32 AH | 45 AH | 50 AH
70 AH | 80 AH | 82 AH | 86 AH | 90 AH | 100 AH | 101 AH
102 AH | 105 AH | 125 AH | 130 AH | 142 AH | 150 AH
160 AH | 172 AH | 173 AH | 178 AH | 200 AH | 230 AH
280 AH | 304 AH | 306 AH | 314 AH | 400 AH

Why Choose Our Tin Plated Copper Busbars?

High Electrical Conductivity :Copper core ensures minimal energy loss
Anti-Corrosive Tin Layer :Prevents oxidation, ensuring long service life
Thermal Efficiency :Handles heat dissipation effectively in high-load conditions
Custom Engineering Support :Designs tailored to your application or project
Precision Manufacturing :CNC machining, laser cutting, and automated plating
Quality Assurance :Rigorously tested for conductivity, plating thickness, and mechanical strength
Bulk Production Capability :Ideal for OEMs, battery pack manufacturers, and system integrators

Technical Support & Customization:

We provide full customization of busbar dimensions, hole patterns, edge treatments, and coatings to match your specific project needs. Our technical team works closely with clients to develop application-specific solutions for both prototyping and mass production.

* Hole Punching & Bending :Precise cut-outs and bends for easy installation

* Insulated Options :Available with heat-shrink sleeves or epoxy powder coating for added safety

* Labeling & Traceability :Laser marking or labeling on request for batch tracking

* Prototyping Services :Fast turnaround on samples and low-volume batches

Lead Time :510 Working Days (Subject to volume and customization)
Packaging :Export-grade packaging or customized as per client needs

Industries We Serve:

* Electric Mobility (2W, 3W, 4W EVs)

* Renewable Energy (Solar, Wind, Microgrid Storage)

* Industrial Automation & Robotics

* Railways, Marine & Aerospace Battery Systems

* Medical Equipment & Telecom Power Backup