Automatic Servo Base Filling Machine - Application: Chemical

An incredibly versatile filler, the automatic linear piston filler can quickly and correctly fill any thick liquid. You can set up a buffer tank with a level-sensing float, a manifold with direct draw, or recirculation systems to transport product from your bulk tank to the pistons. The frame for the Aarvi Automatic Linear Piston Filling Machine is made of 304 stainless steel. Stainless steel 316 is used for all contact parts, and it can sustain 1 to 12 fill heads. The standard features include PLC controls, touch screen HMI, food-grade contact parts, stainless steel and anodized aluminum construction, among many more. Any production line utilized in the cosmetic, food service, specialized chemical, pharmaceutical, and personal care industries can be more productive with the help of automatic piston fillers. For sanitary, toxic, flammable, and corrosive settings, more alternatives are available.
One of the most precise and adaptable types of piston fillers is the horizontal servo volumetric piston. A wide range of semi-viscous and highly viscous products can be used with it.

SALIENT FEATURES:
The machine was created or built in conformity with GMP guidelines.The design of the unit makes it portable and small.
SS 304 is used to make the construction.Rigid construction that is vibration-free for trouble-free operation.
The German-made Servo Liquid Filling Machine has a distinctive design.The filling nozzle and filling pump are contact parts manufactured of SS 316.For the purpose of filling liquids, PVC braided tubes of pharma/food grade are employed.
Around the machine platform, a drain tray.Under the conveyor, a drip tray. The machine's base is simple to clean.The combination of high/low level sensors automatically controls the storage tank.
The machine comes with an integrated storage tank that is simple to clean.The filling tank's & collection tray's drain valve serves as a flushing device.suction line auto-control valve at the facility.The filling process is similar to diving, with nozzles entering the bottle and coming out after the necessary volume has been reached.
The process of diving and blocking products using a cylinder powered by air.The machine has an air pressure indicator attached to it that can detect low air supply pressure problems.A filling pump powered by a servo motor is handy for fast sucking filling material from the storage tank to the nozzle end. Additionally, this function is helpful for cleaning the filling pump and line. The same job is performed by each pump separately or collectively.
PLC with simple controls for adjusting filling volumes.Through a PLC, each filling head may be independently controlled and monitored.The discharge pipe has a connection for an air-operated NRV.Each filling head has a separate operating system.
For varied product sizes as well as varying filling volumes, no change parts are necessary.Due to the extremely low usage of mechanical components including syringe sets, mechanical seals, gears, chains, and chain wheels, there is very little product change over time.During the filling process, if there is no product, the machine immediately stops and displays an alert on the HMI.
The level of filling material must be maintained to guarantee an accurate filling procedure. With the aid of a PLC-controlled ON/OFF valve (between middle level and high level), the machine handles the issue. As a result, if the fill level drops (Low level), the machine will automatically stop and display a Low level error signal on the HMI panel.
There is no need to remove the storage tank if the storage tank needs to be cleaned once the filling procedure is finished. Utilizing the drain valve will speed up the cleaning procedure.Any type of error during machine operation, such as low air pressure, low liquid level, no product, etc., may be shown on the HMI and is readily fixed.