Mobile Batching Plant Line

Concrete Batching Plant


 







 









 
 



FOUR BIN FEEDER CONCRETE BATCHING PLANT


 
 


 
Four Bin Series PFBCP Series
Concrete Batching / Mixing Plant is a very innovative product of
PNEUCON Machinery; the plant can produce wet concrete with capacity of
120 m3/hr. capacity.
It is a fully
automatic Plant with electronic load cell type weighing batching system
for aggregates, cement, water & additive. The plant having
electronic weigh batching system with PLC based microprocessor control
for aggregate, cement, water & additive separately indicating Time,
Date, Batch Number, Weight etc for each cycle.

The Plant is equipped with 6 load cells for aggregate weighing, 3 load
cells for cement weighing, 1 load cell for water weighing and 1 load
cell for additive weighing. The recipes selection is to be entered and
as per the number of batches to be selected, all the operations are
carried out fully automatically.


 
 


 
Salient Features


 
 


 



Concrete Batching/Mixing Plant available in 120 m3/hour capacity.



Rigid construction of main structure; fabricated from rolled mild steel material.



Aggregate stored by Inline Bins.



Replaceable Tiles and Tips in the mixer.



Independent
weighing system for Aggregate, cement, water & additive, reduces
the cycle time as the weighing is done simultaneously.



Aggregate weigh is suspended on four S type load cells, gives higher accuracy.



Ample space on platform with protective railing for easy maintenance.



Fully Automatic-Electronic operation with PLC/PC Control.



Maximum weighing accuracy.



Plant Available with Single Shaft, Twin Shaft, and Planetary and Pan Type mixer.





 
 


 
Technical Specification


 
 


 


Description
Units
BIN-45
BIN-60
BIN-80
BIN-120


Concrete Output/hr
m3/hr
45
60
80
120


Type of Mixer
-
Twin Shaft
Twin Shaft
Twin Shaft
Twin Shaft


Input/Output Capacity
Liter
1500/1000
2250/1500
3000/2000
4500/3000


*Output Batch
m3
1
1.5
2
3


Mixer Motor Power
HP
30 x 2 = 60
40 x 2 = 80
50 x 2 = 100
75 x 2 = 150


No. of Aggregate Bin
Nos.
4
4
4
4


Capacity of Each Bins
m3
15
25
30
30


Aggregate waiting hopper on mixer
-
Yes
Yes
Yes
Yes


Elevating Conveyor for Aggregate Dish.
-
Yes
Yes
Yes
Yes


Weighing System
-
Electronic Digital
Electronic Digital
Electronic Digital
Electronic Digital


Aggregate Scale
Kg
2500
3750
5000
7500


Water Scale
Liter
300
450
600
950


Cement Scale
Kg
600
900
1200
1800


Additive Scale
Liter
100
100
100
150


Water Connection
Diameter
2
2
2
2


Greasing System
-
Automatic
Automatic
Automatic
Automatic


Air Compressor
HP
5
7.5
10
12


Screw Conveyor
N.B.
8
8
10
10


Standard Supply of Screw
Nos.
1
1
1
1


Moisture Probe
-
Original
Original
Original
Original


Total Power
HP
126.25
158.25
179.25
248.75




 
 


 









 
 



SECTION CONCRETE BATCHING / MIXING PLANT PSCP SERIES


 
 


 
Section - PSCP Series
concrete batching/mixing plant is very unique design to produce wet
concrete. The construction of plant is very rigid and the main sections
are fabricated in Section shapes for quick and easy install/dismantle
of plant.
The SECTION series of are
versatile and efficient plants. They are used for attaining correct and
homogeneous design mix of large amount of high grade concrete. They are
widely used for construction of Canals, Bridges, Highways, Dams,
Multi-storeyed & Industrial Buildings, Factories, and for Ready
Mixed Concrete works. The Concrete from Plant is discharged into
Transit Mixer, Concrete Pump, Dumper, Crane Bucket or Belt Conveyors.


 
 


 
Salient Features


 
 


 



Sectional Type designed fabricated sections used for sturdy construction.



Offered in 20, 30, 45m3/hr. capacity.



Single Shaft Compulsory Mixer, with two zone counter flow missing system to achieve homogeneous & speedy mix.



Independent weighing system for Aggregate, cement, water & additive, reduces the cycle time as it is weighed simultaneously.



Sturdy skip hoist track.



Fully Automatic-Electronic operation with PLC / PC Control.



Replaceable Hard-Liner tiles into the mixer.



Integrated Glass Cabin, to inspection of all operations.



Ample space on platform with protective railing for easy maintenance.



Easy to erect & dismantle due to bolted type design.



Simple & economical foundation.



Maximum weighing accuracy.



Also available with PAN type Mixer, Star Bins and Radial Dragline Scrapper.




 
 


 
Technical Specification


 
 


 


Description
Units
MODEL


PSCP-20
PSCP-30
PSCP-45


Concrete Output/hr
m3/hr
20
30
45


Type of Mixer
-
Single Shaft
Single Shaft
Single Shaft


Capacity of Mixer
Liter
250
500
750


Aggregate Storage
-
Star Batcher
Star Batcher
Star Batcher


No. of Compartment
No
04
04
04


Active Storage Capacity
m3
07
10
20


Boom Length
Meter
10
12
12


Stock Piles
m3
300
500
700


Aggregate Load Cells
No
04
04
04


Cement Load Cells
No
03
03
03


Water Load Cells
No
01
01
01


Skip Capacity
kg
1000
1500
2000


Cement Capacity
kg
200
300
600


Water Capacity
Ltr
100
150
200


Cement Screw Conveyor
NB
6
8
8


Vibratory Motor
-
Sand / Cement
Sand / Cement
Sand / Cement


Controls
-
Fully Automatic
Fully Automatic
Fully Automatic


Connected Power
kw
50.5
70
91.5


Concrete Discharge Height (With raised foundation)
Meter
4.2
4.2
4.2


Total Weight
MT
13
16
20




 
 



READY MIX CONCRETE - PRMC SERIES


 
 


 
This
is a fully automatic plant with electronic load cell type Weigh
Batching system for aggregates, cement and water. The plant having
electronic weigh batching system with PLC based microprocessor control
for aggregate, cement, water & additive separately indicating Time,
Date, Batch Number, Weight etc for each cycle.

The Plant equipped with 4 load cells for aggregate weighing, 3 load
cells for cement weighing, 1 load cell for water weighing and 1 load
cell for additive weighing. The recipes selection is to be entered and
based on the number of batches selected, all the operations are carried
out automatically i.e. if the plant is set on AUTO mode then
aggregate weighing, Bucket movement, cement weighing, water weighing
and discharge from mixer are all carried out according to the sequence
and for the number of batches selected.


 
 


 
Salient Features


 
 


 



Sturdy fabricated skip hoist track.



Heavy duty PAN type mixer for continuous mixing.



Mixer discharge done by powerful hydraulic cylinder.



Replaceable Tiles and Tips in the mixer.



Independent weighing system for cement, water & additive, reduces the cycle time as it is weighed simultaneously.



Aggregate weigh is suspended on four shear beam type load cells thus gives higher accuracy.



Skip Bucket is driven by single two speed geared motor with single brake.



External glass cabin for inspection of entire operation.



Protection mesh provided at bottom of the plant.



Ample space on platform with protective railing for easy maintenance.



Three side glass cabin for Radial Scrapper operator for extensive view.



Fully Automatic-Electronic operation of PLC/PC Control with digital display of each operation.



Maximum weighing accuracy.




 
 


 
Advantages


 
 


 



Compact design and trouble free operation.



Easy to erect as well as dismantle the plant.



Very fewer maintenance of plant, due to less wear and tear parts.



Remarkably cost efficient.



Simple and economical foundations.



Plant operation is very silent & with clean surrounding.





 
 


 
Technical Specifications


 
 


 


Description
Units
MODEL


PRMC-30
PRMC-Bin-30
PRMCH-30


Concrete Output/hr
m3/hr
30
30
30


Type of Mixer
-
Pan Mixer
Pan Mixer
Pan Mixer


Capacity of Mixer
Liter
750/500
750/500
750/500


Aggregate Storage
-
Star Batcher
Inline Silo
Compartment Batcher


No. of Bins / Compartment
No
04
04
04


Active Storage Capacity
m3
25
50
20


Boom Length
Meter
12
-
-


Stock Piles
m3
500
-
-


Aggregate Load Cells
No
04
06
04


Cement Load Cells
No
03
03
03


Water Load Cells
No
01
01
01


Skip Capacity
kg
1500
1500
1500


Cement Capacity
kg
300
300
300


Water Capacity
Ltr
150
150
150


Cement Screw Conveyor
NB
8
8
8


Vibratory Motor
-
Sand / Cement
Sand / Cement
Sand / Cement


Controls
-
Fully Automatic
Fully Automatic
Fully Automatic


Connected Power
kw
60
60
48


Concrete Discharge Height (With raised foundation)
Meter
4.2
4.2
4.2


Total Weight
MT
12
22
20




 
 


 
Note:    Output production of Concrete is considered with 30 second mixing time.


 
 



MOBILE CONCRETE BATCHING / MIXING PLANT PMCP SERIES


 
 


 
Mobile
PMCP Series introduces by PNEUCON, for India & Overseas,
indigenously developed Mobile Concrete Batching/Mixing Plant.

The Mobile Concrete Batching/Mixing Plant is a very resourceful product
of PNEUCON machinery; the Plant can produce wet concrete with various
capacities from 12m3/hr. to 25m3/hr. capacity.

This is fully automatic plant with electronic load cell type, weighs
batching system for Aggregates, Cement, Water and additive.

The Pan Mixer suspended with 3 Load cells for weighing of Aggregate,
Cement, Water and additive. The recipes selection is to be entered and
based on the number of batches selected, all operation are carried out
fully automatically i.e. if the plant is set on AUTO mode then
weighing of Aggregate, Cement, Water and Additive and discharge from
mixer are all carried out according to the sequence, for the number of
batches selected.


 
 


 
Salient Features


 
 


 



Available in 12 / 15 / 18 / 20 / 25 m3/hr. capacity.



Rigid construction of main chassis; fabricated from rolled mild steel material.



Mixer PAN type, for continuous mixing.



Replaceable liner Tiles and Tips in the mixer.




Loading of Aggregate/Sand Hoppers by Wheel loader/ Conveyors/ Manually.



Fully automatic plant with Electronic weighing of Aggregate / Sand / Water / Cement.



Microprocessor based control panel with integral computerized batch controller accommodates 25 different mix recipes.



Maximum weighing accuracy.



Plant only requires Electric Power Supply, Water Piping, Aggregate /Sand feeding.



Inbuilt Water and Additive tank.



Easy transportation & shifting by towing also.




 
 


 
Advantages


 
 


 



Very slim and compact design.



Plant can be erected & commissioned within two days.



Remarkably cost efficient.



Plant operation is very silent & with clean surrounding.



Very fewer maintenance of plant, due to less wear and tear parts.



Complete plant can be transported in one 40 foot trailer.




 
 


 
Technical Specifications


 
 


 


Description
Units
MODEL


PMCP-15
PMCP-20
PMCP-25


Concrete Output/hr
m3/hr
15
20
25


Type of Mixer
-
Pan Mixer
Pan Mixer
Pan Mixer


Capacity of Mixer
Liter
600
1000
1250


Sand / Aggregate Hopper
Nos.
04
04
04


Hopper Capacity Each
m3
2.5
3
2.5


No. of Wheels
Nos.
04
06
06


Water Tank
-
Inbuilt
Inbuilt
Inbuilt


Water Pump
Nos.
02
02
02


Additive Tank
-
Inbuilt
Inbuilt
Inbuilt


Additive Pump
No.
01
01
01


Controls
-
Fully Automatic
Fully Automatic
Fully Automatic


Connected Power
kw
36.0
53.0
62.5


Total Weight (Approx)
MT
08
10
12




 
 



REVERSIBLE MOBILE MIXER


 
 


 
Reversible
Mobile Mixer is built for easy and fast concreting on concrete jobs
like, Building, Flooring, Road Projects, Bridges, Infrastructure
projects, Canal projects up to the satisfactory performance.

The mixer design is rationalized for easily manorable mixer requiring
very less maintenance, a very practical product of PNEUCON; the Plant
can produce wet concrete from 8m3/hr. to 12m3/hr. capacity. This is
fully automatic mixer with electronic load cell type, weighs batching
system for input ingredients.


 
 


 
Salient Features


 
 


 



Reversible Mixer drum is rotating on well align heavy duty gear ring guided by three rollers for smooth rotation.



Compact design for easy transportation.



Ascent
& Descent of loading skip bucket is controlled by hydraulic pump
(driven by Electric motor) and lever operated direction control valve
and oleo dynamic cylinder.



Power
Transmission done by V Belt pulley and inline gearbox allow a very
cushioned and jerk less revision of drum rotation by very low stress on
mechanical components.



Rotation of the concrete drum, reversed is actioned by push button on the electric control panel.



4 Nos. of pneumatic tyres for proper balancing at the time of toeing.



The lever on the oleo dynamic system distributed controls the skip ascent and descent.



Fully imported Zero resetting water flow meter (Auto-Manual Cutoff).



Digital indicator with Alarm system for weighing of Aggregate and Cement.



Plant only requires Electric Power Supply, Water piping, Agg/ Sand feeding.



Plant operation is very silent & with clean surrounding.




 
 


 
Technical Specifications


 
 


 


Description
Units
MODELS


PRM-10
PRM-12


Concrete Output/hr
m3/hr
10
12


Mixer Batch Capacity
m3
0.45
0.6


Weighing Sale
Aggregate & CementWater
--
Nos.
Nos.
Electronic Digital Display
04 Nos. of Electronic Load Cell
Imported Water Flow meter
Electronic Digital Display
04 Nos. of Electronic Load Cell
Imported Water Flow meter


Water Tank Connection
Liter
175
175


Bucket Lifting
-
Hydraulically
Hydraulically


Water Connection
mm
2 (50) x 1 (25)
2 (50) x 1 (25)


Tyres
Nos. of Pneumatic TyresTyre Size
--
Nos.
PR
--
04 Nos.
06 - 16, 8 PR
--
04 Nos.
06 - 16, 8 PR


Mechanical Jack
Nos.
04 Nos.
04 Nos.


Dimension - Length
mm
4500
5200




 
 



TRANSIT MIXER (PTM SERIES)


 
 


 
PTM Series
introduces by PNEUCON, for India & Overseas, indigenously developed
Transit Mixer. The Transit Mixer is a very resourceful product of
PNEUCON Process Technologies; the mixer can produce concrete with
various capacities 2 m3, 4 m3 & 6m3 capacity.

PNEUCON Transit Mixer is a strong well designed piece of equipment
meant for transporting concrete / mortar from concrete batching plant
directly to the place where it is to be poured. It has a wide range of
application especially for mass concreting works like Construction of
Canals, Bridges, Highways, Dams, Multistoried & Industrial
Buildings, Factories, and Airports and for ready mixed Concrete Works
(RMC).

PNEUCON Transit Mixer is fully hydrostatic mounted on truck chassis.
Hydrostatic power is transmitted by a high pressure axial piston type
pump and motor, which permits infinite varying drum speed from 0 to 14
rpm in both directions. The control of pump gives flow to a high
pressure hydraulic motor, which rotates the mixer drum through an
epicyclic gear reducer. The mixer drum has double spiral type mixing
blade inside it which ensures efficient mixing without segregation
& smooth flow of concrete while discharging. The mixer drum &
spiral are made from highly durable steel.


 
 


 
Salient Features


 
 


 



Long life of mixing drum & spirals due to highly durable steel.



Imported hydraulic pump and motor.



Adequate 'Kirloskar' air cooled diesel engine (Slave Engine).



Compact imported oil bath planetary gearbox which absorbs extreme torsion of equipment.



Micro filtration system ensuring hydraulic pump and motor protection.



Hydraulic oil cooler with inbuilt hydraulic tank and filter.



A long trouble free working life due to close loop hydraulic circuit.



Manual rotation of drum possible in case of emergency.



Technically well conceived shape of the mixing spirals which ensures better quality of products.



Mixer drum rotates on machined ring to achieve concentricity & smooth wobble free rotation .



Prepacked and adjustable drum roller assembly to compensate jerks and shocks.



Sturdy chassis design, low center of gravity resulting in better stability of vehicle.



Simple comprehensive operation.



Efficient hydrostatic drive ensuring low fuel consumption.




 
 


 
Technical Specifications


 
 


 


Description
Units
MODEL


PTM-2
PTM-4
PTM-6


Nominal Capacity
m3
2
4
6


Total Geometric Volume
m3
3.95
6.03
11.2


Filling Ratio
%
50.6
50.6
53.2


Drum Speed
RPM
0 - 14
0 - 14
0 - 14


Maximum Drum Diameter
mm
1700
2000
2280


Drum Angle
Degree
15
15
15


Drum & Flight Material
--
ST 52
ST 52
ST 52


Rollers
Nos.
02
02
02


Water pump output press.
bar
5
5
5


Water Tank Capacity
Liters
200
400
500


Water Connection
mm
32
32
32


Prime Mover
Model
HA 394
HA 394
HA 394


Power
kW / HP
24 / 32
40 / 54
52 /70


Drum Length
mm
2830
3500
4380


Drum Width
mm
1950
 2000
2280


Height of Charging hopper
mm
3200
3500
3875


Weight of mixer
kgs
2500
3000
3760


Weight of mixer accessories
(Extension chute with holder, ladder)9
kgs
80
80
80


Height of Mixer Frame
mm
150
150
150


Water Line Volume
Ltrs.
2500
4700
7000


Water Level Gauge
Ltrs.
0 - 200
0 - 400
0 - 500