Concrete Batching / Mixing Plant is a very innovative product of PNEUCON Machinery; the plant can produce wet concrete with capacity of 120 m3/hr. capacity.
It is a fully automatic Plant with electronic load cell type weighing batching system for aggregates, cement, water & additive. The plant having electronic weigh batching system with PLC based microprocessor control for aggregate, cement, water & additive separately indicating Time, Date, Batch Number, Weight etc for each cycle.
The Plant is equipped with 6 load cells for aggregate weighing, 3 load cells for cement weighing, 1 load cell for water weighing and 1 load cell for additive weighing. The recipes selection is to be entered and as per the number of batches to be selected, all the operations are carried out fully automatically.
Salient Features |
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![Batch Weighing System Batch Weighing System]() | Concrete Batching/Mixing Plant available in 120 m3/hour capacity. | ![Batch Weighing System Jumbo Bag Loaders]() | Rigid construction of main structure; fabricated from rolled mild steel material. | ![Batch Weighing System Bulk Bag Loaders]() | Aggregate stored by Inline Bins. | ![Batch Weighing System Storage Silo]() | Replaceable Tiles and Tips in the mixer. | | Independent weighing system for Aggregate, cement, water & additive, reduces the cycle time as the weighing is done simultaneously. | ![Batch Weighing System Silo]() | Aggregate weigh is suspended on four S type load cells, gives higher accuracy. | ![Batch Weighing System Cement Silo]() | Ample space on platform with protective railing for easy maintenance. | ![Batch Weighing System Horizontal Silo Plant]() | Fully Automatic-Electronic operation with PLC/PC Control. | ![Batch Weighing System Vertical Silo Plant]() | Maximum weighing accuracy. | ![Batch Weighing System Central Vacuum System]() | Plant Available with Single Shaft, Twin Shaft, and Planetary and Pan Type mixer. |
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Technical Specification |
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Description | Units | BIN-45 | BIN-60 | BIN-80 | BIN-120 | Concrete Output/hr | m3/hr | 45 | 60 | 80 | 120 | Type of Mixer | - | Twin Shaft | Twin Shaft | Twin Shaft | Twin Shaft | Input/Output Capacity | Liter | 1500/1000 | 2250/1500 | 3000/2000 | 4500/3000 | *Output Batch | m3 | 1 | 1.5 | 2 | 3 | Mixer Motor Power | HP | 30 x 2 = 60 | 40 x 2 = 80 | 50 x 2 = 100 | 75 x 2 = 150 | No. of Aggregate Bin | Nos. | 4 | 4 | 4 | 4 | Capacity of Each Bins | m3 | 15 | 25 | 30 | 30 | Aggregate waiting hopper on mixer | - | Yes | Yes | Yes | Yes | Elevating Conveyor for Aggregate Dish. | - | Yes | Yes | Yes | Yes | Weighing System | - | Electronic Digital | Electronic Digital | Electronic Digital | Electronic Digital | Aggregate Scale | Kg | 2500 | 3750 | 5000 | 7500 | Water Scale | Liter | 300 | 450 | 600 | 950 | Cement Scale | Kg | 600 | 900 | 1200 | 1800 | Additive Scale | Liter | 100 | 100 | 100 | 150 | Water Connection | Diameter | 2 | 2 | 2 | 2 | Greasing System | - | Automatic | Automatic | Automatic | Automatic | Air Compressor | HP | 5 | 7.5 | 10 | 12 | Screw Conveyor | N.B. | 8 | 8 | 10 | 10 | Standard Supply of Screw | Nos. | 1 | 1 | 1 | 1 | Moisture Probe | - | Original | Original | Original | Original | Total Power | HP | 126.25 | 158.25 | 179.25 | 248.75 |
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SECTION CONCRETE BATCHING / MIXING PLANT PSCP SERIES |
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Section - PSCP Series concrete batching/mixing plant is very unique design to produce wet concrete. The construction of plant is very rigid and the main sections are fabricated in Section shapes for quick and easy install/dismantle of plant.
The SECTION series of are versatile and efficient plants. They are used for attaining correct and homogeneous design mix of large amount of high grade concrete. They are widely used for construction of Canals, Bridges, Highways, Dams, Multi-storeyed & Industrial Buildings, Factories, and for Ready Mixed Concrete works. The Concrete from Plant is discharged into Transit Mixer, Concrete Pump, Dumper, Crane Bucket or Belt Conveyors. |
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Salient Features |
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![Batch Weighing System Industrial Belt Conveyor]() | Sectional Type designed fabricated sections used for sturdy construction. | ![Batch Weighing System Aggregate Conveyor]() | Offered in 20, 30, 45m3/hr. capacity. | | Single Shaft Compulsory Mixer, with two zone counter flow missing system to achieve homogeneous & speedy mix. | | Independent weighing system for Aggregate, cement, water & additive, reduces the cycle time as it is weighed simultaneously. | ![Batch Weighing System Bulker Unloading System]() | Sturdy skip hoist track. | ![Batch Weighing System Dust Collector]() | Fully Automatic-Electronic operation with PLC / PC Control. | ![Batch Weighing System Blender Loading System]() | Replaceable Hard-Liner tiles into the mixer. | ![Batch Weighing System Ash Handling System]() | Integrated Glass Cabin, to inspection of all operations. | ![Batch Weighing System Mobile Concrete Batching Plant]() | Ample space on platform with protective railing for easy maintenance. | ![Flexible Screw Conveyor Total Material Handling Solutions]() | Easy to erect & dismantle due to bolted type design. | ![Flexible Screw Conveyor Total Material Handling Solutions In India]() | Simple & economical foundation. | ![Flexible Screw Conveyor Total Material Handling Solutions Exporter]() | Maximum weighing accuracy. | ![Flexible Screw Conveyor Material Handling System]() | Also available with PAN type Mixer, Star Bins and Radial Dragline Scrapper. |
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Technical Specification |
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Description | Units | MODEL | PSCP-20 | PSCP-30 | PSCP-45 | Concrete Output/hr | m3/hr | 20 | 30 | 45 | Type of Mixer | - | Single Shaft | Single Shaft | Single Shaft | Capacity of Mixer | Liter | 250 | 500 | 750 | Aggregate Storage | - | Star Batcher | Star Batcher | Star Batcher | No. of Compartment | No | 04 | 04 | 04 | Active Storage Capacity | m3 | 07 | 10 | 20 | Boom Length | Meter | 10 | 12 | 12 | Stock Piles | m3 | 300 | 500 | 700 | Aggregate Load Cells | No | 04 | 04 | 04 | Cement Load Cells | No | 03 | 03 | 03 | Water Load Cells | No | 01 | 01 | 01 | Skip Capacity | kg | 1000 | 1500 | 2000 | Cement Capacity | kg | 200 | 300 | 600 | Water Capacity | Ltr | 100 | 150 | 200 | Cement Screw Conveyor | NB | 6 | 8 | 8 | Vibratory Motor | - | Sand / Cement | Sand / Cement | Sand / Cement | Controls | - | Fully Automatic | Fully Automatic | Fully Automatic | Connected Power | kw | 50.5 | 70 | 91.5 | Concrete Discharge Height (With raised foundation) | Meter | 4.2 | 4.2 | 4.2 | Total Weight | MT | 13 | 16 | 20 |
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READY MIX CONCRETE - PRMC SERIES |
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This is a fully automatic plant with electronic load cell type Weigh Batching system for aggregates, cement and water. The plant having electronic weigh batching system with PLC based microprocessor control for aggregate, cement, water & additive separately indicating Time, Date, Batch Number, Weight etc for each cycle.
The Plant equipped with 4 load cells for aggregate weighing, 3 load cells for cement weighing, 1 load cell for water weighing and 1 load cell for additive weighing. The recipes selection is to be entered and based on the number of batches selected, all the operations are carried out automatically i.e. if the plant is set on AUTO mode then aggregate weighing, Bucket movement, cement weighing, water weighing and discharge from mixer are all carried out according to the sequence and for the number of batches selected. |
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Salient Features |
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![Flexible Screw Conveyor Material Handling System Exporter]() | Sturdy fabricated skip hoist track. | ![Flexible Screw Conveyor Jumbo Bag Unloading System]() | Heavy duty PAN type mixer for continuous mixing. | ![Flexible Screw Conveyor Bulk Bag Unloading System]() | Mixer discharge done by powerful hydraulic cylinder. | ![Flexible Screw Conveyor Fly Ash Handling System]() | Replaceable Tiles and Tips in the mixer. | | Independent weighing system for cement, water & additive, reduces the cycle time as it is weighed simultaneously. | ![Flexible Screw Conveyor Dense Phase System]() | Aggregate weigh is suspended on four shear beam type load cells thus gives higher accuracy. | ![Flexible Screw Conveyor Catalyst Unloading System]() | Skip Bucket is driven by single two speed geared motor with single brake. | ![Flexible Screw Conveyor Cement Feeding System]() | External glass cabin for inspection of entire operation. | ![Flexible Screw Conveyor Pneumatic Conveying System]() | Protection mesh provided at bottom of the plant. | ![Flexible Screw Conveyor Pneumatic Conveying System India]() | Ample space on platform with protective railing for easy maintenance. | ![Flexible Screw Conveyor Pneumatic Conveying System Exporter]() | Three side glass cabin for Radial Scrapper operator for extensive view. | ![Flexible Screw Conveyor Weighing System]() | Fully Automatic-Electronic operation of PLC/PC Control with digital display of each operation. | ![Flexible Screw Conveyor Powder Conveying System]() | Maximum weighing accuracy. |
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Advantages |
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![Flexible Screw Conveyor Bag Dump Station]() | Compact design and trouble free operation. | ![Flexible Screw Conveyor Screw Conveyor]() | Easy to erect as well as dismantle the plant. | ![Flexible Screw Conveyor Flexible Screw Conveyor]() | Very fewer maintenance of plant, due to less wear and tear parts. | ![Cement Pump Batch Weighing System]() | Remarkably cost efficient. | ![Cement Pump Jumbo Bag Loaders]() | Simple and economical foundations. | ![Cement Pump Bulk Bag Loaders]() | Plant operation is very silent & with clean surrounding. |
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Technical Specifications |
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Description | Units | MODEL | PRMC-30 | PRMC-Bin-30 | PRMCH-30 | Concrete Output/hr | m3/hr | 30 | 30 | 30 | Type of Mixer | - | Pan Mixer | Pan Mixer | Pan Mixer | Capacity of Mixer | Liter | 750/500 | 750/500 | 750/500 | Aggregate Storage | - | Star Batcher | Inline Silo | Compartment Batcher | No. of Bins / Compartment | No | 04 | 04 | 04 | Active Storage Capacity | m3 | 25 | 50 | 20 | Boom Length | Meter | 12 | - | - | Stock Piles | m3 | 500 | - | - | Aggregate Load Cells | No | 04 | 06 | 04 | Cement Load Cells | No | 03 | 03 | 03 | Water Load Cells | No | 01 | 01 | 01 | Skip Capacity | kg | 1500 | 1500 | 1500 | Cement Capacity | kg | 300 | 300 | 300 | Water Capacity | Ltr | 150 | 150 | 150 | Cement Screw Conveyor | NB | 8 | 8 | 8 | Vibratory Motor | - | Sand / Cement | Sand / Cement | Sand / Cement | Controls | - | Fully Automatic | Fully Automatic | Fully Automatic | Connected Power | kw | 60 | 60 | 48 | Concrete Discharge Height (With raised foundation) | Meter | 4.2 | 4.2 | 4.2 | Total Weight | MT | 12 | 22 | 20 |
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Note: Output production of Concrete is considered with 30 second mixing time. |
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MOBILE CONCRETE BATCHING / MIXING PLANT PMCP SERIES |
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Mobile PMCP Series introduces by PNEUCON, for India & Overseas, indigenously developed Mobile Concrete Batching/Mixing Plant.
The Mobile Concrete Batching/Mixing Plant is a very resourceful product of PNEUCON machinery; the Plant can produce wet concrete with various capacities from 12m3/hr. to 25m3/hr. capacity.
This is fully automatic plant with electronic load cell type, weighs batching system for Aggregates, Cement, Water and additive.
The Pan Mixer suspended with 3 Load cells for weighing of Aggregate, Cement, Water and additive. The recipes selection is to be entered and based on the number of batches selected, all operation are carried out fully automatically i.e. if the plant is set on AUTO mode then weighing of Aggregate, Cement, Water and Additive and discharge from mixer are all carried out according to the sequence, for the number of batches selected. |
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Salient Features |
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![Cement Pump Silo]() | Available in 12 / 15 / 18 / 20 / 25 m3/hr. capacity. | ![Cement Pump Cement Silo]() | Rigid construction of main chassis; fabricated from rolled mild steel material. | ![Cement Pump Horizontal Silo Plant]() | Mixer PAN type, for continuous mixing. | ![Cement Pump Vertical Silo Plant]() | Replaceable liner Tiles and Tips in the mixer. |
![Cement Pump Central Vacuum System]() | Loading of Aggregate/Sand Hoppers by Wheel loader/ Conveyors/ Manually. | ![Cement Pump Cement Pump]() | Fully automatic plant with Electronic weighing of Aggregate / Sand / Water / Cement. | | Microprocessor based control panel with integral computerized batch controller accommodates 25 different mix recipes. | ![Cement Pump Mobile Convey System]() | Maximum weighing accuracy. | ![Cement Pump Belt Conveyor]() | Plant only requires Electric Power Supply, Water Piping, Aggregate /Sand feeding. | ![Cement Pump Fly Ash Belt Conveyor]() | Inbuilt Water and Additive tank. | ![Cement Pump Industrial Belt Conveyor]() | Easy transportation & shifting by towing also. |
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Advantages |
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![Cement Pump Aggregate Conveyor]() | Very slim and compact design. | ![Cement Pump Bulker Unloading System]() | Plant can be erected & commissioned within two days. | ![Cement Pump Dust Collector]() | Remarkably cost efficient. | ![Cement Pump Blender Loading System]() | Plant operation is very silent & with clean surrounding. | ![Cement Pump Mobile Concrete Batching Plant]() | Very fewer maintenance of plant, due to less wear and tear parts. | ![Cement Pump Total Material Handling Solutions]() | Complete plant can be transported in one 40 foot trailer. |
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Technical Specifications |
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Description | Units | MODEL | PMCP-15 | PMCP-20 | PMCP-25 | Concrete Output/hr | m3/hr | 15 | 20 | 25 | Type of Mixer | - | Pan Mixer | Pan Mixer | Pan Mixer | Capacity of Mixer | Liter | 600 | 1000 | 1250 | Sand / Aggregate Hopper | Nos. | 04 | 04 | 04 | Hopper Capacity Each | m3 | 2.5 | 3 | 2.5 | No. of Wheels | Nos. | 04 | 06 | 06 | Water Tank | - | Inbuilt | Inbuilt | Inbuilt | Water Pump | Nos. | 02 | 02 | 02 | Additive Tank | - | Inbuilt | Inbuilt | Inbuilt | Additive Pump | No. | 01 | 01 | 01 | Controls | - | Fully Automatic | Fully Automatic | Fully Automatic | Connected Power | kw | 36.0 | 53.0 | 62.5 | Total Weight (Approx) | MT | 08 | 10 | 12 |
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REVERSIBLE MOBILE MIXER |
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Reversible Mobile Mixer is built for easy and fast concreting on concrete jobs like, Building, Flooring, Road Projects, Bridges, Infrastructure projects, Canal projects up to the satisfactory performance.
The mixer design is rationalized for easily manorable mixer requiring very less maintenance, a very practical product of PNEUCON; the Plant can produce wet concrete from 8m3/hr. to 12m3/hr. capacity. This is fully automatic mixer with electronic load cell type, weighs batching system for input ingredients. |
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Salient Features |
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| Reversible Mixer drum is rotating on well align heavy duty gear ring guided by three rollers for smooth rotation. | ![Cement Pump Total Material Handling Solutions Exporter]() | Compact design for easy transportation. | | Ascent & Descent of loading skip bucket is controlled by hydraulic pump (driven by Electric motor) and lever operated direction control valve and oleo dynamic cylinder. | | Power Transmission done by V Belt pulley and inline gearbox allow a very cushioned and jerk less revision of drum rotation by very low stress on mechanical components. | ![Cement Pump Material Handling System]() | Rotation of the concrete drum, reversed is actioned by push button on the electric control panel. | ![Cement Pump Material Handling System In India]() | 4 Nos. of pneumatic tyres for proper balancing at the time of toeing. | ![Cement Pump Material Handling System Exporter]() | The lever on the oleo dynamic system distributed controls the skip ascent and descent. | ![Bulk Bag Loaders Jumbo Bag Unloading System]() | Fully imported Zero resetting water flow meter (Auto-Manual Cutoff). | ![Bulk Bag Loaders Bulk Bag Unloading System]() | Digital indicator with Alarm system for weighing of Aggregate and Cement. | ![Bulk Bag Loaders Fly Ash Handling System]() | Plant only requires Electric Power Supply, Water piping, Agg/ Sand feeding. | ![Bulk Bag Loaders Dense Phase System]() | Plant operation is very silent & with clean surrounding. |
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Technical Specifications |
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Description | Units | MODELS | PRM-10 | PRM-12 | Concrete Output/hr | m3/hr | 10 | 12 | Mixer Batch Capacity | m3 | 0.45 | 0.6 | Weighing Sale - Aggregate & Cement
- Water
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Nos.
Nos. | Electronic Digital Display
04 Nos. of Electronic Load Cell
Imported Water Flow meter | Electronic Digital Display
04 Nos. of Electronic Load Cell
Imported Water Flow meter | Water Tank Connection | Liter | 175 | 175 | Bucket Lifting | - | Hydraulically | Hydraulically | Water Connection | mm | 2 (50) x 1 (25) | 2 (50) x 1 (25) | Tyres - Nos. of Pneumatic Tyres
- Tyre Size
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Nos.
PR | --
04 Nos.
06 - 16, 8 PR | --
04 Nos.
06 - 16, 8 PR | Mechanical Jack | Nos. | 04 Nos. | 04 Nos. | Dimension - Length | mm | 4500 | 5200 |
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TRANSIT MIXER (PTM SERIES) |
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PTM Series introduces by PNEUCON, for India & Overseas, indigenously developed Transit Mixer. The Transit Mixer is a very resourceful product of PNEUCON Process Technologies; the mixer can produce concrete with various capacities 2 m3, 4 m3 & 6m3 capacity.
PNEUCON Transit Mixer is a strong well designed piece of equipment meant for transporting concrete / mortar from concrete batching plant directly to the place where it is to be poured. It has a wide range of application especially for mass concreting works like Construction of Canals, Bridges, Highways, Dams, Multistoried & Industrial Buildings, Factories, and Airports and for ready mixed Concrete Works (RMC).
PNEUCON Transit Mixer is fully hydrostatic mounted on truck chassis. Hydrostatic power is transmitted by a high pressure axial piston type pump and motor, which permits infinite varying drum speed from 0 to 14 rpm in both directions. The control of pump gives flow to a high pressure hydraulic motor, which rotates the mixer drum through an epicyclic gear reducer. The mixer drum has double spiral type mixing blade inside it which ensures efficient mixing without segregation & smooth flow of concrete while discharging. The mixer drum & spiral are made from highly durable steel. |
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Salient Features |
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![Bulk Bag Loaders]() | Long life of mixing drum & spirals due to highly durable steel. | ![Bulk Bag Loaders]() | Imported hydraulic pump and motor. | ![Bulk Bag Loaders]() | Adequate 'Kirloskar' air cooled diesel engine (Slave Engine). | ![Bulk Bag Loaders]() | Compact imported oil bath planetary gearbox which absorbs extreme torsion of equipment. | ![Bulk Bag Loaders]() | Micro filtration system ensuring hydraulic pump and motor protection. | ![Bulk Bag Loaders]() | Hydraulic oil cooler with inbuilt hydraulic tank and filter. | ![Bulk Bag Loaders]() | A long trouble free working life due to close loop hydraulic circuit. | ![Bulk Bag Loaders]() | Manual rotation of drum possible in case of emergency. | ![Bulk Bag Loaders]() | Technically well conceived shape of the mixing spirals which ensures better quality of products. | ![Bulk Bag Loaders]() | Mixer drum rotates on machined ring to achieve concentricity & smooth wobble free rotation . | ![Bulk Bag Loaders]() | Prepacked and adjustable drum roller assembly to compensate jerks and shocks. | ![Bulk Bag Loaders]() | Sturdy chassis design, low center of gravity resulting in better stability of vehicle. | ![Bulk Bag Loaders]() | Simple comprehensive operation. | ![Bulk Bag Loaders]() | Efficient hydrostatic drive ensuring low fuel consumption. |
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Technical Specifications |
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Description | Units | MODEL | PTM-2 | PTM-4 | PTM-6 | Nominal Capacity | m3 | 2 | 4 | 6 | Total Geometric Volume | m3 | 3.95 | 6.03 | 11.2 | Filling Ratio | % | 50.6 | 50.6 | 53.2 | Drum Speed | RPM | 0 - 14 | 0 - 14 | 0 - 14 | Maximum Drum Diameter | mm | 1700 | 2000 | 2280 | Drum Angle | Degree | 15 | 15 | 15 | Drum & Flight Material | -- | ST 52 | ST 52 | ST 52 | Rollers | Nos. | 02 | 02 | 02 | Water pump output press. | bar | 5 | 5 | 5 | Water Tank Capacity | Liters | 200 | 400 | 500 | Water Connection | mm | 32 | 32 | 32 | Prime Mover | Model | HA 394 | HA 394 | HA 394 | Power | kW / HP | 24 / 32 | 40 / 54 | 52 /70 | Drum Length | mm | 2830 | 3500 | 4380 | Drum Width | mm | 1950 | 2000 | 2280 | Height of Charging hopper | mm | 3200 | 3500 | 3875 | Weight of mixer | kgs | 2500 | 3000 | 3760 | Weight of mixer accessories
(Extension chute with holder, ladder)9 | kgs | 80 | 80 | 80 | Height of Mixer Frame | mm | 150 | 150 | 150 | Water Line Volume | Ltrs. | 2500 | 4700 | 7000 | Water Level Gauge | Ltrs. | 0 - 200 | 0 - 400 | 0 - 500 |
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