Standard Single Screw Extrude By Clarion Enterprises

Standard Single Screw Extrude By keeping track with current market developments, we are offering Standard Single Screw Extrude. This is manufactured from supreme grade components at our well-equipped production unit in conformity to the international standards of quality. Owing to optimum functionality, resistivity to adverse conditions, longer service life and high performance, the offered Standard Single Screw Extrude is highly demanded in the market. We are offering this extrude to clients at highly affordable prices. Operating principle of Reciprocating Single Screw Extruder :The reciprocating Single Screw Extruder is a continuously operating single screw machine, but its unique operating principle and its special kneading type screw and barrel design differentiates it from traditional single screw extruder. The screw of traditional single screw extruder machine has a continuous spiral . With this machine the spiral of screw is divided (broken) in three equal gaps per revolution , resulting in the kneading flight . Three rows of kneading pins are fitted in barrel and liners at 120 deg apart. This (pins) act as a kneading and cleaning (screw flights) media. This resulting very easy cleaning of screw. The specially designed gear box with special mechanism generates reciprocating and rotary motion (oscillating) for screw. Also main barrel of machine is kept split for easy cleaning, and change over of replaceable items. The easy clamp system ensures decrease in change over time. The operating principle depends only on the movement of kneading flights relative to the kneading pins. The mechanically synchronized mechanism executes radial and axial movement to the screw. The relative motion between kneading flights and pins produces shearing gap in which the product is subjected to shearing with reorientation. And because of that :-Homogeneous mixing of product in very short of processing screw is possible. Smooth processing conditions due to balanced shearing and electronically temperature control system. The machine barrel is having three different thermal zones, controlled by water circulation. One can start the plant by pre-heating the machine to temperature of 10 to 15 deg C above the melting point of the resin to be processed. As soon as the plasticized melt emerges from the die, the heat control is switched over to the direct cooling (chilled) water supply to the temperature zones for production i.e. removal of excess heat. As a result some of energy introduced by mechanical dispersive mixing is removed, i.e. the melt temperature is kept low. This in turn accelerates dispersive mixing and ensures smooth running of plant to produce quality product from it. Advantages : Wide range of formulation can be processed without Mechanical change. (Rapid Change of formulation)Variable speed of screw can obtainedNew Modular Design of barrel allows to increase / decrease the processing length at ease & economyMinimum shut-down time for maintenance and repairs, because of split barrelHigh operational reliabilityEasy and rapid cleaningConstant and at any time reproducible product qualityLow maintenance and repair costWearing part i.e. screw elements, barrel liners and kneading pins can be replaced individuallyLong life due to robust constructionEasy operating Technical specifications Model CEK-30 CEK-50A CEK-75 Output kg./hr. 20-40 kg./hr. 100-130 kg. / hr. 500-750 kg/hr. Feeding ArrangementConnected loadSpeed VariableFeed hopper capacity 0.25 hp15-150 rpm1.5 kg 0.5 hp15-150 rpm4 kg. 5 hp (side)25-200 rpm75 kg. KneaderScrew DiameterScrew Length. L/DScrew SpeedConnected Load 30 mm11 or 1540-500 rpm5 / 7.5 hp 46 mm8 or 1140-400 rpm15 / 20 hp 70 mm11 or 1540-500 rpm50 / 60 rpm Heating and cooling unitsHeatersPump for hot water 4 hp0.25 hp 6 hp0.5 hp 12 hp2 hp Overall size & weight of machine (for L/D 8)Aprox. Size (WxHxL)Aprox. Weight in Kgs. 250x450x1250300 kg. 2200x600x21001250 kg. 1250x900x3000 mm3500 kg.