Multi Column Distillation Plant - AISI 316 Quality, High Efficiency Energy Saving Design | Produces Pyrogen-Free Distilled Water, Low Maintenance, Automatic Operation - Aisi 316 Quality, High Efficiency Energy Saving Design | Produces Pyrogen-free Distilled Water, Low Maintenance, Automatic Operation at Best Price in Mumbai

Multi Column Distillation Plant - Aisi 316 Quality, High Efficiency Energy Saving Design | Produces Pyrogen-free Distilled Water, Low Maintenance, Automatic Operation

Price:

Get Latest Price

In Stock

Product Specifications

Material	Aisi 316 Stainless Steel
Columns	Multiple
Pump Type	Centrifugal
Control	Plc Based
Power	Steam/Electric
Dimensions	Variable
Capacity	Variable
Features	Pyrogen-Free Water, Energy Efficient, Low Maintenance, High Output, Automatic Operation, Ip/Bp Compliant, Easy Operation

Product Overview

Key Features

Multi Column Distillation Plant

Description
Multi column distilled water still is designed to produce sterile, pyrogen free distilled water conforming to I.P. / B.P. specifications. The still works on interstage heat exchange principle whereby the distillate is produced at a fraction of the cost as compared to single column stills. All contact parts are made out of AISI 316 quality and mirror polished.

Operation
Multi column distilled water still works on interstage heat exchange principle. The pre-heated feed water is fed to the first column where it is heated by means of steam from the boiler. Due to heat exchange, surface evaporation of the feed water takes place whereby a part of the feed water is converted into steam. In the process the steam itself condenses back to water. The steam with high velocity and under pressure passes through a specially designed spiral which creates a unique centrifugal force which removes impurities such as pyrogens and exdotoxins which are blown out of the system. Condensing vapor from the previous stage is used as heating vapour for the next stage. The process is repeated through the last column, each column working at a lower pressure and temperature than the previous one. Due to the pressure difference between the columns, the energy supplied to the first column is repeatedly re-used in the system. Only the first column is heated using an external source of energy and only the vapour from the last column is condensed with external cooling water. Thus upto 70% energy is saved.

Salient Features

100% pyrogen free distilled water conforming to I.P. / B.P. specifications.
High initial cost but low operational cost.
Saving upto 70% of energy as compared to single column stills.
Low on maintenance as no moving parts except feed pump.
The unit can be operated at a higher steam pressure to get upto 50% higher output.
Automatic dumping of sub-standard distillate.
Low level controls for feed water.
Conductivity meter to continuously monitor the quality of final distillate.

Scope of Supply

S.S. 316 quality multi-stage pump for Feed water, max. pressure of 10kg/cm²
S.S. 304 Centrifugal pump for cooling water.
S.S. 316 quality Surge tank with level switch to maintain the level of feed water.
S.S. 316 quality pneumatic three way valve for automatic dumping of sub-standard distillate.
S.S. 304 stand instead of mild steel stand.
Fully automatic operation, controlled through a specially designed S.S. electronic panel board with self regulating sensors to keep each of the operating parameters within the pre-set limits, hence no skilled labour required to operate the plant.
Magnetic level switch in the first column to maintain the level of feed water in the column.
Pressure switch to monitor the pressure of feed water.
Pressure gauges, safety valve, rotameters etc.

*No extra cost for the surge tank and S.S. stand.

Optional Accessories If Required

S.S. Housing filter for filtration of feed water.
Diaphragm steam pressure reducing valve.
PLC based control panel.

Technical Specifications

Material	All contact parts are made out of AISI 316 quality. All tubing is seamless
Sealant	P.T.F.E.
Distillate Quality	As per I.P. / B.P. specifications
Distillate Temp.	Approx. 95C
Feed Water Quality	De-Ionized mineral water with a max. conductivity of 5 micro Siemens / cm²
Feed Water Pressure	1kg/cm²higher than the boiler steam pressure
Cooling Water	Normal tap water, hardness less than 90 PPM of CACO
Steam	Saturated dry, free from oil, vapours and other impurities
Electricals	440 V, 3Phase, 50Hz Max. Load: 5k.w. approx.

Model	Distilled Water Output (ltr./Hr.)				Steam consumption (kg./Hr.)				D.M. Water consumption (Feed water ltr./Hr.)				Cooling water consumption (ltr./Hr.)				Dimensions in mm
Ltrs/Columns	Steam Pressure (kg/cm²)				Steam Pressure (kg/cm²)				Steam Pressure (kg/cm²)				Steam Pressure (kg/cm²)				Length.	Width	Ht.
Ltrs/Columns	3	4	5	6	3	4	5	6	3	4	5	6	3	4	5	6	Length.	Width	Ht.
150/4	150	180	200	230	49	60	70	80	171	206	240	265	130	170	200	235	1880	870	3030
300/4	300	350	400	450	96	121	145	166	346	415	481	530	300	380	400	460	1980	975	3050
500/5	500	600	700	750	130	160	192	220	575	692	795	890	250	325	395	440	2630	975	3960
1000/5	1000	1200	1400	1550	240	300	355	455	1150	1390	1600	1955	900	1000	1100	1250	3025	2500	3975