Material Handling Racks - Capacity: 500-2000 Kg/hr

1. General Description
Material Handling Racks shall be designed for safe storage and handling of materials in warehouses, factories, and distribution centers. Racks must provide high load-bearing capacity, structural stability, and ease of access.

2. Type of Racks (Specify as Required)


Selective Pallet Racks


Heavy Duty Storage Racks


Medium Duty Racks


Cantilever Racks


Drive-in / Drive-through Racks


Mobile Compactor Racks


Mezzanine Floor Racks


Slotted Angle Racks


FIFO / Flow Racks



3. Design Requirements
3.1 Load Capacity


Unit Load Capacity: ___ kg per pallet / level


UDL Capacity per Level: ___ kg


Total Bay Load Capacity: ___ kg


Designed with minimum 1.5 safety factor


Designed as per IS 800 / FEM / RMI standards



3.2 Dimensions (Typical Customizable)


Height: 2000 mm 12000 mm


Depth: 600 mm 1500 mm


Length (Bay Width): 1800 mm 3600 mm


No. of Levels: 26 (as required)



4. Material Specifications
Upright Frames


Material: High tensile steel (CRCA / HR Steel)


Thickness: 1.6 mm 3.0 mm (as per load requirement)


Profile: Roll-formed with perforations at 50 mm pitch


Beams


Box beam / Step beam construction


Thickness: 1.5 mm 2.5 mm


Locking mechanism with safety pin


Shelves (If applicable)


MS Sheet / Wire mesh decking


Thickness: 1.0 mm 2.0 mm



5. Surface Finish


Pre-treatment: 7 Tank process (Degreasing, Phosphating)


Finish: Powder Coated (Epoxy Polyester)


Coating Thickness: 6080 microns


Standard Colors:


Uprights: Blue / Orange


Beams: Orange / Yellow





6. Anchoring & Stability


Floor anchoring bolts (M10 / M12 anchor bolts)


Base plates with gusset reinforcement


Anti-collapse safety locks


Row spacers (for back-to-back racks)



7. Safety Features


Beam safety locks


Load capacity signage


Corner guards & up