Hot Rolling Mills Design

!!! Turnkey Solutions for complete Hot Rolling Mills Design !!!

Presenting an exclusive range/design of rolling mills/hot rolling mills, that are extensively used for shaping large pieces of metal, such as slabs or billets.These metal pieces are heated above their recrystallization temperature and then deformed between rollers to form thinner cross sections. These hot rolling mills produces thinner cross sections than cold rolling processes with the same number of process.

We have been also undertaking Turnkey Jobs for supply of complete Rolling Mills including their excellent design, manufacture, supply and erection & commissioning of the complete plant with high-tech equipments. Our products are strictly in compliance with set standards and norms of the industry. We also meet customize demands as per specifications provided at really affordable prices.

We use following specialized equipment for Complete rolling mills designs:

• Housingless Vertical Mill Stand, Housingless Horizontal Mill Stands& Conventional and Pre-stressed Mill Stands
• High Speed Blocks and Laying Head, TMT Equipment, Start-stop flying shears & continuously operating shears
• Pinion Stand, Gear Boxes, Coilers (Eden Born & Garret, Coil Conveyors, Coil collectors & Coil compactors
• Roller Tables & Tilting Table, Shears (Flying & Rotary) for Crop and Cobble and Cooling Bed Dividing Operations
• Cooling Bed (Turnover Type & Rake Type) and Bar Handling Equipment, Hot Saws (Pendulum & Horizontal Type)
• Cold Shears up to 250 tons capacitor, High Speed Delivery System (Twin Channel) and Bar Braking Pinch Rolls.
  

Hot Rolling Mills Design Features:

• Long Life & Superior Quality, ISO 9001-2000 Certified, Robust infrastructure & Precisely well tested
• High durability & reliability, Hydraulic & Clamping adjustments & Low maintenance requirements
• Design High quality standards, Customized solutions available & Built with latest hi-tech equipment
• Axial, horizontal & Vertical adjustments, Easy and Convenient to install successfully
• Safe & Simple to operate the machine successfully, Sturdy, Elegant, Compact, Heavy Duty, User Friendly Designed
• Design as all type of metals can be molded into tubes, sheets and wires
• Studio design, Italy for the design and engineering of projects and equipment for rolling mills up to 500,000 TPA,
• We also have a technology collaboration with Schweitzer Rolling Technology, Inc., USA for roll pass design and mill erection and commissioning

Application Area:

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We have successfully designed different capacity of Plants, below are the details:

Plant Capacity: 200,000 TO 500,000 TPA

• Furnace capacity : 50 to 100 TPH.
• Roughing : 6 continuous stands with H/V of 550 mm, depending on the mill capacity
• Intermediate : 6 continuous stands 410/360mm
• Finishing : 6 continuous stands of 360mm
• TMT line
• Cold shear
• Crank type start stop shears
• Braking slides / Lifting aprons
• Slit rolling or multi strand rolling
• Automatic cooling bed with layer transfer
• Housingless stands with constant pass line
• Bar finishing area with counter, bundling machine

Plant Capacity: 150,000 TO 200,000 TPA

• Furnace capacity : 30 to 40 TPH.
• Roughing : One Stand of 550mm, 2 Continuous stands of 410mm
• Intermediate : 4 continuous stands of 320mm
• Finishing :6 continuous stands of 260mm (housing less stands with constant pass line feature)
• TMT Line & Cold shear
• Contineous operating shear and crank shear
• Pinch rolls and braking pinch rolls
• Twin channels, automatic cooling bed with layer transfer
• Bar finishing area with counter, bundling machine

Plant Capacity: 100,000 - 125,000 TPA

Raw Material - Billet : 100 X 100 X 4000
130 X 130 X 4000

Finished Product : 8mm to 32mm TMT Bar of Fe 500 and Fe 550 Grade

Rotory Disc shear for crop cutting,TMT line and TMT shear, Braking pinch roll , twin channel and cold shear

• Furnace Size : 25TPH
• Roughing : 460mm 2 stands
• Intermediate : 2 stands 360mm continuous, 4 stands 320mm continuous
• Finishing : 6 stands 260mm continuous.
• Automatic Cooling Bed
• Twin Channel Delivery Systems
• Other Specialized Equipments : Braking pinch roll, TMT line and TMT shear, twin channel and cold shear, direct drive crop and cobble shears

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