100 KG Mass Mixer Technical Specifications

A 100 KG Mass Mixer is designed for homogeneous mixing of powders, wet masses, granules, and high-viscosity materials. It is commonly used in pharmaceutical, chemical, food, nutraceutical, herbal, and cosmetic industries.

Capacity

• 
  Batch Capacity: 100 kg
  


• 
  Approximate Gross Volume: 180250 Liters
  


• 
  Working Volume: Approximately 6070% of gross volume
  


• 
  Mixing Time: 1030 minutes/batch, depending on product
  


• 
  Mixing Type: Heavy-duty paddle/Z-arm mixing
  

Construction

• 
  Product Contact Parts: SS304 Stainless Steel
  


• 
  Optional: SS316 Stainless Steel
  


• 
  Non-Contact Parts: SS304 or MS
  


• 
  Mixing Bowl: Heavy-duty fabricated construction
  


• 
  Internal Finish: Mirror polished
  


• 
  External Finish: Satin/matte finish
  


• 
  Gasket: Food/pharma-grade silicone
  

Drive System

• 
  Main Motor: 7.5 HP (application dependent)
  


• 
  Gearbox: Heavy-duty reduction gearbox
  


• 
  Agitator Speed: Approximately 2040 RPM
  


• 
  Power Supply: 415 V, 3 Phase, 50 Hz
  


• 
  Drive: Direct/gearbox coupled
  

Approximate Dimensions

• 
  Overall Length: 56 ft
  


• 
  Overall Width: 34 ft
  


• 
  Overall Height: 4.55.5 ft
  


• 
  Dimensions may vary according to discharge and lifting arrangement.
  

Approximate Machine Weight

• 
  500700 kg, depending on construction, motor and accessories.
  

Power Consumption

• 
  Connected Load: Approximately 7.5 HP / 5.5 kW
  


• 
  Maximum electrical consumption: Approximately 5.5 units/hour at full motor load.
  


• 
  Actual consumption depends on material density, viscosity, batch load and mixing time.
  

Discharge System

• 
  Standard: Bottom discharge valve
  


• 
  Options: Pneumatic-operated valve / Manual butterfly valve / Screw discharge
  


• 
  Designed for easy and rapid emptying of the mixing bowl.
  

Standard Features

• 
  Heavy-duty construction for wet and dry mass mixing
  


• 
  Robust paddle/Z-arm agitator
  


• 
  Uniform mixing
  


• 
  High-torque gearbox
  


• 
  Easy loading and unloading
  


• 
  Bottom discharge arrangement
  


• 
  SS sanitary product-contact surfaces
  


• 
  Easy cleaning and maintenance
  


• 
  Safety guard and interlock provision
  


• 
  GMP-compatible construction
  

Applications

• 
  Pharmaceutical wet mass
  


• 
  Granulation preparation
  


• 
  Powder and wet-mass mixing
  


• 
  Herbal formulations
  


• 
  Nutraceutical products
  


• 
  Food products
  


• 
  Chemical compounds
  


• 
  Cosmetic preparations
  

Optional Accessories

• 
  SS316 product-contact parts
  


• 
  VFD for variable-speed control
  


• 
  Pneumatic discharge valve
  


• 
  Tilting bowl arrangement
  


• 
  Jacketed mixing bowl for heating/cooling
  


• 
  Load-cell weighing system
  


• 
  Flameproof motor
  


• 
  Safety interlock
  


• 
  Dust-tight charging cover
  


• 
  CIP-compatible arrangement