Heat Staking Machines Diameter: 4" (101.6 Mm) Dial Face

The Vimal Industrial System company is engaged as a Manufacturer, Supplier and Exporter of Heat Staking Machines. All the products are manufactured under the guidance of our team of well-experienced and expert engineers, by using the premium quality components and innovative techniques, as per the international standards. Furthermore, we are offering the range of Heat Staking Machines at a competitive price.The following are the features of Heat Staking Machines :Controlled air flowDigital timer for weld time and post-coolFor its specific application each machine is custom builtFor probe alignment with component auto & Manual Setup mode head down.For process monitoring closed loop systems. (optional)Heater Burnout Alarms (optional)HMI/MMI process controls provide easy set up and repitatively of control.Light Screens for protection (optional)LVDT for slide conformation (optional)Palm buttons and emergency stopPrewired and pre programmed for optional slide kits, post cool, and fixture clamping.Quick disconnect heater elementsRugged, tubular steel frame construction using the highest quality componentsSafety guardingTouch Screens (optional)Benefits :Cost effectivenessElimination of mechanical fasteners and adhesivesExcellent repeat-ability and process controlShort Cycle TimesTight AssembliesApplications :Automotive industry for arm rests, consoles, door panels, light-pipe staking, map pockets and switch clusters. Consumer Product applications include appliance components, copy machines, laser printers, personal computers, portable telephones, speakers and video games.Industrial applications include couplings, conveyor systems, gears, motor housings and pulleys. In the Sporting Goods industry and Toy Manufacturing, the Thermal presses are also used.Medical applications include surgical instruments, IV drug delivery, flow meters, fittings, chemical pumps and blood-processing equipment.Thermal press applications include date coding, degating, embossing, heat staking and inserting.To lock it into place over a mating component, the goal of a heat stake is to protrusion or reform a plastic stud.Hollow Stake :Works well with Large diameter studs Avoids sink marks on the opposite side of molded componentDoes not have to melt a large amount of material (less time, less force)Enables parts to be re-assembled with self-tapping screws should repair or dis-assembly be necessaryProduces a large strong headRosette or Flared :Aesthetically looks like a rivetAlignment to our staking heads is criticalFlares out material giving 360 degrees of even holding strengthNot generally recommended for use on heated platens (best on probes) because of thermal expansionNot generally recommended on small diameter studsRecommended for large diameter postsRequires very accurate positioning so that center point of tip contacts center of studSlightly less cycle time as opposed to a dome stake on large studsSlightly less staking forces requiredStakes / moves more volume easilyKnurled Stake :Alignment is not an important consideration from an application standpoint Also works well when mating component has a countersinkCan knurl a large tool and hit many stakes without alignment worriesGenerally the pitch/texture of the knurl is related to diameter of stud to be stakedGood use on heated platens where thermal expansion is generally a problemGreatly reduces cycle timeIdeally suited for high volume productionThree styles available: fine knurl, medium knurl, coarse knurlRosette Low :Alignment is criticalFlares out material giving 360 degrees of even holding strengthLess staking forces requiredNot generally recommended for use on heated platens (best on probes) because of thermal expansionNot generally recommended on small diameter studsRecommended for large diameter postsRequires very accurate positioning so that center point of tip contacts center of studSlightly less cycle time as opposed to a dome stake on large studsStakes / moves more volume easilyFlush Stake :Requires that mating component has sufficient thickness for a countersink, counterbore, or a combination of the twoUsed for applications requiring a flush surfaceVolume of the boss is crucial to fill the countersink properlyDome/Conical High Profile :Dome stakes come in two profiles: High and LowGood for glass filled materials, or materials with abrasive fillers Good for materials that degrade easily (post cooling)Highly defined melting temperatures, (post cooling a must)Produces a tight stakeRecommended for crystalline material with sharp melting pointsWorks well into counter bored holes