Heat Staking Machines Diameter: 4" (101.6 Mm) Dial Face Diameter: 4" (101.6 Mm) Dial Face at Best Price in Pune

Heat Staking Machines Diameter: 4" (101.6 Mm) Dial Face

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Product Specifications

Accuracy	0.1mm
Dimensions	2x3x1m
Features	Controlled airflow, Digital timer, Custom built, Cost effective, Excellent repeatability, Short cycle times
Material	Steel
Power	220V
Usage	Automotive, consumer, industrial, medical applications
Warranty	1 year
Weight	1000 kg

Product Overview

Key Features

The Vimal Industrial System company is engaged as a Manufacturer, Supplier and Exporter of Heat Staking Machines. All the products are manufactured under the guidance of our team of well-experienced and expert engineers, by using the premium quality components and innovative techniques, as per the international standards. Furthermore, we are offering the range of Heat Staking Machines at a competitive price.

The following are the features of Heat Staking Machines :

Controlled air flow
Digital timer for weld time and post-cool
For its specific application each machine is custom built
For probe alignment with component auto & Manual Setup mode head down.
For process monitoring closed loop systems. (optional)
Heater Burnout Alarms (optional)
HMI/MMI process controls provide easy set up and repitatively of control.
Light Screens for protection (optional)
LVDT for slide conformation (optional)
Palm buttons and emergency stop
Prewired and pre programmed for optional slide kits, post cool, and fixture clamping.
Quick disconnect heater elements
Rugged, tubular steel frame construction using the highest quality components
Safety guarding
Touch Screens (optional)

Benefits :

Cost effectiveness
Elimination of mechanical fasteners and adhesives
Excellent repeat-ability and process control
Short Cycle Times
Tight Assemblies

Applications :

Automotive industry for arm rests, consoles, door panels, light-pipe staking, map pockets and switch clusters.
Consumer Product applications include appliance components, copy machines, laser printers, personal computers, portable telephones, speakers and video games.
Industrial applications include couplings, conveyor systems, gears, motor housings and pulleys. In the Sporting Goods industry and Toy Manufacturing, the Thermal presses are also used.
Medical applications include surgical instruments, IV drug delivery, flow meters, fittings, chemical pumps and blood-processing equipment.
Thermal press applications include date coding, degating, embossing, heat staking and inserting.
To lock it into place over a mating component, the goal of a heat stake is to protrusion or reform a plastic stud.

Hollow Stake :

Works well with Large diameter studs
Avoids sink marks on the opposite side of molded component
Does not have to melt a large amount of material (less time, less force)
Enables parts to be re-assembled with self-tapping screws should repair or dis-assembly be necessary
Produces a large strong head

Rosette or Flared :

Aesthetically looks like a rivet
Alignment to our staking heads is critical
Flares out material giving 360 degrees of even holding strength
Not generally recommended for use on heated platens (best on probes) because of thermal expansion
Not generally recommended on small diameter studs
Recommended for large diameter posts
Requires very accurate positioning so that center point of tip contacts center of stud
Slightly less cycle time as opposed to a dome stake on large studs
Slightly less staking forces required
Stakes / moves more volume easily

Knurled Stake :

Alignment is not an important consideration from an application standpoint
Also works well when mating component has a countersink
Can knurl a large tool and hit many stakes without alignment worries
Generally the pitch/texture of the knurl is related to diameter of stud to be staked
Good use on heated platens where thermal expansion is generally a problem
Greatly reduces cycle time
Ideally suited for high volume production
Three styles available: fine knurl, medium knurl, coarse knurl

Rosette Low :

Alignment is critical
Flares out material giving 360 degrees of even holding strength
Less staking forces required
Not generally recommended for use on heated platens (best on probes) because of thermal expansion
Not generally recommended on small diameter studs
Recommended for large diameter posts
Requires very accurate positioning so that center point of tip contacts center of stud
Slightly less cycle time as opposed to a dome stake on large studs
Stakes / moves more volume easily

Flush Stake :

Requires that mating component has sufficient thickness for a countersink, counterbore, or a combination of the two
Used for applications requiring a flush surface
Volume of the boss is crucial to fill the countersink properly
Dome/Conical High Profile :
Dome stakes come in two profiles: High and Low
Good for glass filled materials, or materials with abrasive fillers
Good for materials that degrade easily (post cooling)
Highly defined melting temperatures, (post cooling a must)
Produces a tight stake
Recommended for crystalline material with sharp melting points
Works well into counter bored holes