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Ceramic Band Heaters - High Purity Ceramic Insulation, Flexible Heating Mat Design | Energy Efficient, Long Life, Rapid Heat Transmission, Perfectly Uniform Heating

Ceramic Band Heaters - High Purity Ceramic Insulation, Flexible Heating Mat Design | Energy Efficient, Long Life, Rapid Heat Transmission, Perfectly Uniform Heating

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Product Specifications

MaterialCeramic
Heating elementNichrome 80/20
InsulationCeramic fiber
CasingStainless steel
TerminalsNickel
Power rangeVariable
UsagePlastic processing machinery, injection molding, extrusion barrels
FeaturesEnergy saving, Long life, Rapid heating, Easy install, Uniform heating

Product Overview

Key Features

Ceramic band Heaters are specifically designed and engineered to meet the ever increasing demand for energy conservation and to improve operation efficiency.

The continually increasing of the technological developments in plastic processing requires machines components ever more reliable.

Our experience in this field and a special project design allowed to us of manufacturing heaters which, for their exceptional features, have been so warmly welcomed as to win a place as market leaders.

Ceramic Band Heaters are a new generation of electric heaters which tops among those accessories of primary importance for a machine to work efficiently.

Top Quality material used; allow it, to reach high power levels, and it offers a long series of advantage benefits such as:

Mica band is proven heater design for good life efficiency and dependability. It assures maintaining the lowest winding temperatures possible, keeping low-mass heating element assembly for fast heat-up and quick thermal response to controls. It incorporates the Low Thermal Expansion Built-In Strap, a unique feature developed by Hitco.

Long life

Rapid heat transmission

Energy Saving

Perfectly uniform heating

Easy to assemble

Standard Features

Especially to heat the cylinders (barrels) on all types of plastics(s) processing machinery.

Built in thermal insulation.

Conserve electrical energy.

Higher watt densities provide higher operating temp.

Fully flexible for easy installation.

Good temperature uniformity.

Heats through conduction and radiations.

Various constructions and termination.

Designed to your specifications.

Technical Data

The exigencies of the plastic field of working with advance high productivity technical systems, with newly composed raw materials, required plant to work under higher working temperatures and bigger heating quantity.

Ceramic Band Heaters design consist of a helically wound resistance coil made from 80/20 nichrome wire, evenly stretched and precisely strung through a specially designed ceramic insulating bricks forming a flexible heating mat. The ceramic heating mat along with ceramic fiber insulation is placed on a stainless steel housing made with serrated edges providing maximum flexibility for easy installation.

Spiral Resistive Winding by nickel chrome 80/20 wire wide sectioned with resultant low level specific load.

Insulation in high purity ceramic (STEATED) with high mechanical resistance, to the thermal shocks, and high dielectric strength.

Steel Terminal Box for high temperature working.

Protection by ceramic fiber.

Casing by stainless steel / M.S. Sheet.

Feeding Cable with pure nickel leads for high temperature working or nickel-plated copper. Insulation by fibre glass-teflon. External metallic braiding.

Typical Applications

For melting plastic granules prior to moulding

Injection Moulding

Blown Film

Rubber Machinery

Extrusion Barrels & Dies

Blow Moulding Barrels

Compounding

Standard Specifications and Tolerances of Ceramic Band Heaters

Electrical

Dimensional

Resistance

: + 10% -5%

Minimum Dia.

: 38 mm

Wattage

: + 5% -10%

Minimum Width

: 25 mm

Voltage

: 220V AC to 480V AC

Overall Thickness

: 12-15 mm

Maximum Watt

: 50 watts / sq. inch.

Width - Normal

: multiple of 15 + 6mm

Maximum Temp.

: 800 C

Std. gap between edges

: 5 to 10 mm

Testing

heaters are subjected to various in-process production checks. Final testing is done on 100% production to ensure conformity to essential safety aspects of European Directive relating to Electrical Equipment and relevant requirements of Harmonized European Standards.

On request we can supply relevant certification for each unit.

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Company Details

Know UsTo meet the requirements of industrial electric heaters, we, Panchal Engineering, were established in 2006. Since then, our well managed production systems have ensured that our clients get quality products, within time and within budget. With a wealth of experience and a reputation for quality, reliability and service, we have established an enviable position of one of the leading manufacturers, exporters, suppliers and traders in the industry. Our fully equipped production facility and service fleet allow us to provide Ceramic Heaters, Ceramic Jacketed Heaters, Heat Cool Combination Heaters, Perforated Ceramic Heaters, Mica Band Heater

Business Type

Importer, Manufacturer, Service Provider, Distributor, Supplier, Trading Company

Employee Count

8

Establishment

2006

Working Days

Monday To Sunday

GST NO

24AOYPP2360N1Z7

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Seller Details

GST

GST - 24AOYPP2360N1Z7

Ahmedabad, Gujarat

Proprietor

Mr Bhavesh Panchal

Members since

4 Years

Address

B/71, Maruti Industrial Estate, Phase-1, Bombay Conductor Road, Vatva, Near Chokshi Tube GIDC, Ahmedabad, Gujarat, 382445, India

ceramic heater in Ahmedabad

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