Ceramic Band Heaters - High Purity Ceramic Insulation, Flexible Heating Mat Design | Energy Efficient, Long Life, Rapid Heat Transmission, Perfectly Uniform Heating
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Product Specifications
| Material | Ceramic |
| Heating element | Nichrome 80/20 |
| Insulation | Ceramic fiber |
| Casing | Stainless steel |
| Terminals | Nickel |
| Power range | Variable |
| Usage | Plastic processing machinery, injection molding, extrusion barrels |
| Features | Energy saving, Long life, Rapid heating, Easy install, Uniform heating |
| GSTIN | 0% |
Product Overview
Key Features
Ceramic band Heaters are specifically designed and engineered to meet the ever increasing demand for energy conservation and to improve operation efficiency.
The continually increasing of the technological developments in plastic processing requires machines components ever more reliable.
Our experience in this field and a special project design allowed to us of manufacturing heaters which, for their exceptional features, have been so warmly welcomed as to win a place as market leaders.
Ceramic Band Heaters are a new generation of electric heaters which tops among those accessories of primary importance for a machine to work efficiently.
Top Quality material used; allow it, to reach high power levels, and it offers a long series of advantage benefits such as:
Mica band is proven heater design for good life efficiency and dependability. It assures maintaining the lowest winding temperatures possible, keeping low-mass heating element assembly for fast heat-up and quick thermal response to controls. It incorporates the Low Thermal Expansion Built-In Strap, a unique feature developed by Hitco.
| Long life |
| Rapid heat transmission |
| Energy Saving |
| Perfectly uniform heating |
| Easy to assemble |
| Especially to heat the cylinders (barrels) on all types of plastics(s) processing machinery. |
| Built in thermal insulation. |
| Conserve electrical energy. |
| Higher watt densities provide higher operating temp. |
| Fully flexible for easy installation. |
| Good temperature uniformity. |
| Heats through conduction and radiations. |
| Various constructions and termination. |
| Designed to your specifications. |
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The exigencies of the plastic field of working with advance high productivity technical systems, with newly composed raw materials, required plant to work under higher working temperatures and bigger heating quantity.
Ceramic Band Heaters design consist of a helically wound resistance coil made from 80/20 nichrome wire, evenly stretched and precisely strung through a specially designed ceramic insulating bricks forming a flexible heating mat. The ceramic heating mat along with ceramic fiber insulation is placed on a stainless steel housing made with serrated edges providing maximum flexibility for easy installation.
| Spiral Resistive Winding by nickel chrome 80/20 wire wide sectioned with resultant low level specific load. |
| Insulation in high purity ceramic (STEATED) with high mechanical resistance, to the thermal shocks, and high dielectric strength. |
| Steel Terminal Box for high temperature working. |
| Protection by ceramic fiber. |
| Casing by stainless steel / M.S. Sheet. |
| Feeding Cable with pure nickel leads for high temperature working or nickel-plated copper. Insulation by fibre glass-teflon. External metallic braiding. |
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| For melting plastic granules prior to moulding | Injection Moulding | Blown Film | Rubber Machinery |
| Extrusion Barrels & Dies | Blow Moulding Barrels | Compounding |
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Standard Specifications and Tolerances of Ceramic Band Heaters
| Electrical |
| Dimensional |
|
| Resistance | : + 10% -5% | Minimum Dia. | : 38 mm |
| Wattage | : + 5% -10% | Minimum Width | : 25 mm |
| Voltage | : 220V AC to 480V AC | Overall Thickness | : 12-15 mm |
| Maximum Watt | : 50 watts / sq. inch. | Width - Normal | : multiple of 15 + 6mm |
| Maximum Temp. | : 800° C | Std. gap between edges | : 5 to 10 mm |
Testing
heaters are subjected to various in-process production checks. Final testing is done on 100% production to ensure conformity to essential safety aspects of European Directive relating to Electrical Equipment and relevant requirements of Harmonized European Standards.
On request we can supply relevant certification for each unit.
Company Details
Focusing on a customer-centric approach, PANCHAL ENGINEERING has a pan-India presence and caters to a huge consumer base throughout the country. Buy Heaters in bulk from PANCHAL ENGINEERING at Trade India quality-assured products.
Business Type
Importer, Manufacturer, Distributor, Supplier, Trading Company
Employee Count
8
Establishment
2006
Working Days
Monday To Sunday
GST NO
24AOYPP2360N1Z7
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Seller Details
GST - 24AOYPP2360N1Z7
Ahmedabad, Gujarat
Proprietor
Mr Bhavesh Panchal
Address
B/71, Maruti Industrial Estate, Phase-1, Bombay Conductor Road, Vatva, Near Chokshi Tube GIDC, Ahmedabad, Gujarat, 382445, India
ceramic heater in Ahmedabad
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