The Only Guide You Need To Know Sand Packing Machines
Industrial construction has evolved to a great extent in the last few decades. It has become more fast-paced than ever. And the credit behind the raised perfection and efficiency goes to specialized machinery.
Today, you can visit any construction site and see an array of machines and equipment being used. These machines speed up the completion of work and improve efficiency. One such machine is a sand packing machine. Apart from being an industrial machinery, it has several other use as well.
As you may have already read in the title, this article is dedicated to this machine only. We will read:
- What are sand-packing machines
- Different Types of Sand Packing Machines
- Where Do Sand Packing Machines Are Used
- What Are The Uses of Sand Packing Machines
- Things To Consider Before Buying A Sand Packing Machine
So, let’s start:
What Are Sand Packing Machines
As the name suggests, these machines are designed to handle sand during construction and other activities where fast packing of sand is needed in an adequate manner. They are also known as sandbagging or sand bag filling machines.
These machines are designed with the purpose of automating the otherwise manual process of filling sand in containers or bags and sealing them properly. This mechanical device can handle both fine and coarse sand particles.
There are two reasons why sand- are being used widely:
- They help in packing sand uniformly by keeping the packing density the same.
- They minimize sand wastage to a great extent.
Here are the main components of a sand-packing machine:
- Conveyor system: It moves the sand to the packing area
- Hopper: It holds the sand
- Other mechanisms: They fill sand and seal bags/containers
Different Types of Sand Packing Machines
Gravity Fed Sandbaggers
The term “gravity” in the name of this machine stands true to its nature. This type of sand packing machine depends heavily on gravitational force to do its job. They are not highly automated, hence, workers have to use them manually. A person has to hold the bag and start the filling process. Due to this reason, it is not used in large-scale projects
Auger Valve Bag Fillers
This type of sand packing machine is used in medium to large-scale projects where the main focus remains on the accurate weight of sand and fast filling. It comes with an auger screw which helps in transferring the sand into containers or bags. Also, auger valve bag fillers are best at exact measurements that result in uniformity across multiple bags.
Form-fill Seal Machines
The form-fill-seal machines also referred to as FFS machines are one of the best sand-packing machines in terms of automation. They can form bags with the help of a roll. Thereafter, these machines are able to fill sand in these bags and seal them at the same time too. Due to this high degree of self-reliance and automation, FFS is widely used in large-scale projects.
Bulk Bag Fillers
As the name says “Bulk bag”, the job of this type of sand packing machine resonates with its name. It is also called “super sack filler” as workers can easily use it to fill sand in huge bags. By huge, we mean bags having a storage capacity of 1 ton or more. This is obviously used in projects where a massive amount of sand is required, such as industrial construction sites.
Where Do Sand Packing Machines Are Used
Even though in the introduction we talked only about construction, it doesn’t mean sand-packing machines are required only at construction sites. They are used for different purposes across multiple industries where sand has some usage.
So, let’s check out a few of them:
Construction
Starting from the most talked about one - Construction. During residential, industrial, or other types of construction, sand is always used in activities like concrete production, making bedding material, etc. That’s why sandbaggers are also one of the crucial construction machinery.
Flood Control
Sand plays a vital role during flood emergencies. While taking measures of flood control sand is used to protect land and properties from flood water and reinforce levees. This is why sand packaging machines come in handy in such situations.
Emergency Response
Apart from floods, there can be other emergencies or natural disasters like hurricanes. Disaster response teams the government needs a huge number of sandbags to offer fast relief during such terrible situations. Hence, they also need sand-packing machines.
Landscaping
When landscaping is done a lot of sand is required to create drainage systems, maintenance of turf, and leveling grounds. Hence, sand-packing machines are required in landscaping projects.
Military and Defense
Other prominent users of sand are the Military and other defense forces. They also work alongside disaster control teams. Apart from this, these forces often construct protective bunkers, fortifications, and defensive barriers that involve huge amounts of sand, hence, they also use sand-packing machines.
What Are The Advantages of Sand Packing Machines
They increase the efficiency of a task
Just like any other task completion gets efficient with automation, sand packing machines also improve the overall efficiency of filling and packing sand to a great length. By limiting or eradicating human intervention they get the work done faster with optimal results.
They ensure the accurate weighing of sand
When sand is filled manually in the bags or containers, irrespective of paying absolute attention, the weight can differ from bag to bag. However, sand-packing machines like this are not likely to happen. This is applicable only to machines that come with their own weighing system.
They are designed for all types of sand
Once a business purchases a good sand packing machine, it doesn’t have to buy another one (of course if the scale of work doesn’t expand. Because these modern machines are highly versatile, they are designed to deal with all types of sand, be it fine or coarse sand. Not only this, but most of these machines can handle different sizes and materials of bags or containers as well.
They reduce production or overall cost
Sand-packing machines are a one-time investment. Once you bring them into operations they save you money on multiple aspects. First of all, they reduce wastage and ensure optimum utilization of sand. Second, they allow you to employ your workers in value-adding jobs. This means you don’t have to hire labor for things that can be easily automated.
They provide better safety for workers
These machines not only save you some money on excessive labor but they also ensure that the safety of your workers is not compromised. They reduce ergonomic risks completely which are often witnessed during manual work. This reduced risk of injuries makes the workplace a safe place.
Things To Consider Before Buying A Sand Packing Machine
After going through different types of sand-packing machines, you might have questions about which one to buy. This precisely depends on your requirements: Here are a few things that you should check:
Scale of usage
Different sand-packing machines are designed to work at different scales of production and use. Hence, analyze both your short and long-term work scale to choose a machine.
Automation level
Some sand packing machines are fully automated while some are partially automated. The efficiency of both types of machines is different. So, first, determine which level of efficiency you need. In case you are not opting for a fully-automated one, you might need to allocate some extra labor to operate the partially-automated machine.
Bag/Container Size and Type
In case you have to transfer sand in a specific size of bag, or in containers made up of specific material, you should check whether the machine you are choosing adapts to it or not.
After-sales services
One of the most important things to consider while buying not just sand packing machines but any machine and equipment is the “After-sales service”. Machines and equipment always need time-to-time maintenance. Hence, it is better to purchase them from a company or manufacturer that provides decent after-sales services. Otherwise, you may have to struggle to get the right spare parts, technical support, etc.
Key Takeaway
Sand packing machines are adopted widely because just like so many other mechanical equipment they also automate a process and make the overall task completion much faster than before.
These machines are generally available in different types, some are fully automated, some are partially automated, and some have their own weighing system. Basically, different types of machines have some unique features. Before purchasing a sand packing machine, you must evaluate the scale of work you will be indulged in because some of them are not meant for large-scale processes. In order to find the best sand packing machines at affordable rates, you can always rely on the sellers and manufacturers registered with TradeIndia.