Iron & Steel

Iron & Steel Industry in India

1. Overview

India's crude steel output of 10.14 MT in April 2022 ranked it second worldwide. During FY22, total crude steel production was 133.596 MT, while total finished steel production was 120.01 MT. Between April and October of 2022, total crude steel production was 71.56 MT, while total finished steel production was 68.17 MT.

Domestic availability of raw materials like iron ore and cost-effective labor have driven growth in India's steel industry. As a result, steel production has been crucial to India's overall industrial output.
 

2. Development of Steel Sector

Since 1991, government-initiated economic reforms have expanded the scope of industrial expansion, including the steel industry.

The steel industry was taken off the list of industries reserved for the public sector, and the need for licenses to create capacity was eliminated, with some exceptions made for specific locations.

Investments with up to 100% foreign equity were automatically greenlit. The goal of removing these price and distribution constraints was to make the steel sector more productive and competitive.

As a result of the significant reductions in import tariff, formerly imposed barriers to external commerce have been eliminated.
 

3. Import & Export of Iron & Steel

India first began exporting steel in 1964, but these shipments were unrestricted and instead relied on internal surpluses. However, steel exports increased dramatically in the years following economic liberalization.

To make sure domestic needs are addressed, India's steel exports have slowed as the country's domestic demand for steel has increased rapidly. At the moment, India actually imports more finished steel than it exports.
 

4. Demand

The domestic iron and steel market is driven mostly by supply and demand, with imports filling the majority of the gap between the two.

Steel Consumers' Council meetings provide a conduit for communication with end users.

Problems with availability and quality issues can be resolved with the aid of the interface.
 

5. Government Incentives

The government's renewed interest in infrastructure and road construction is contributing to the uptick in steel demand. There will be an increase in demand for steel because of the predicted acceleration in rural economy and infrastructure.

The National Steel Policy (NSP) 2017 was recently adopted by the Union Cabinet with the intention of making India's steel industry more competitive on the global stage.

The program allows exporters to bring in the necessary amounts of duty-free raw materials and other inputs to manufacture the export product.
 

6. Distribution

The Iron & Steel sector expanded in India's more resource-rich regions. All of India's major steel-making centers—in West Bengal, Jharkhand, Orissa, and Chhattisgarh—are located on the Chota Nagpur plateau.
 

7. Key Players

-TAT Iron and Steel Company

-Indian Iron and Steel Company

-Visveswaraya Iron and Steel Plant

-Durgapur Iron and Steel Plant

-Bhilai Iron and Steel Plant

-Raurkela Iron and Steel Plant

-Bokaro Steel Plant
 

8. Technology

As open-hearth technologies have gained popularity, scrap has become a crucial raw material in this sector.

This method relies heavily on scraps, accounting for one-third of the world's raw material usage. Having it in its unaltered form simplifies transportation.

Thanks to developments in logistics, recycling, and agglomeration economics, being close to a major market is more important than ever.

Facts About Iron
 

-Pure iron has been known about for at least five thousand years. Iron gets its name from the Anglo-Saxon word "iron" and the Scandinavian word "iarn" for the metal.

-Iron (Fe) is the chemical element whose symbol derives from the Latin word for iron (ferrum).

-Iron is quite common and may be found almost anywhere. About 5.6% of the Earth's crust and virtually all of the planet's core are made up of this material.

-Steel, an alloy of iron and a lower proportion of carbon, is the most common use for this metal. Steel has been made by humans for at least the past four thousand years, as evidenced by artifacts discovered in Anatolia (also known as Asia Minor, a peninsula that today constitutes the Asian section of Turkey).

-One of the transition metals is iron.

-Some iron is not magnetic. Even though the crystal lattice remains the same, changing the an allotrope (or form) of iron to the b allotrope causes the magnetism to vanish.

-Iron is a necessary element for both plant and animal life. The pigment chlorophyll, which is essential for photosynthesis, contains iron. Iron in hemoglobin molecules in blood is what allows humans to carry oxygen to their organs and muscles.

-Iron is a necessary mineral, but unfortunately, a lot of it is quite poisonous. Damage to DNA, proteins, lipids, and other cell components can be caused by free iron in the blood reacting with peroxides to produce free radicals, which can be fatal. The hazardous dose of iron is 20 milligrams per kilogram of body weight, while the fatal dose is 60 milligrams per kilogram.

-Compounds containing iron typically have a +2 or +3 oxidation state.

-If a star has enough mass, iron can be created through fusion. Iron can be found in abundance in the sun and other stars.

Iron Metal Uses
 

If you want to learn more interesting information regarding iron, along with its position in medieval weapons and equipment, the Game of Tonnes visual content may be appropriate for you. Iron was widely used for weapons and instruments in the past; for example, vanadium-rich iron ore was employed to create Damascene steel, ideal for sword-making.

These days, iron is mostly mined for the production of steel, which finds widespread usage in construction and industry. Because of its resistance to corrosion, stainless steel finds widespread application in kitchen utensils, appliances, and cookware. It is also frequently seen in medical devices.

Iron is used in a wide variety of products, from machinery and tools to automobiles and ship hulls to structural parts in buildings, bridges, and airplanes.

Doing so contributes to a decrease in carbon emissions and the quantity of energy required to produce new metal from virgin ore. When steel is recycled, it helps conserve 1.5 tons of iron ore, cuts down on air pollution by 86%, and lessens water pollution by 76%.

Getting rid of old cars helps reduce pollution in the air, water, and mines, which is good for the environment and the economy.

Growth of Iron and Steel Industry in India
 

- The Government's liberalization of industrial policy and other actions have provided a decisive boost for private sector entry, involvement, and growth in the steel industry.

- In addition to the ongoing modernization and expansion of existing facilities, a substantial number of brand-new steel factories utilizing efficient and cutting-edge technologies have opened around the country.

- New green field projects have been established around the country in recent years as a result of the demand side's strong and sustained growth.

- The Indian steel industry has gone a long way, and today it is the world's second-largest crude steel manufacturer, with a capacity of more than 100 million tonne.

- Pig iron is also a major commodity produced in India. Since the liberalization of its economy, India has become a net exporter of pig iron due to the establishment of multiple plants in the private sector. Ninety-four percent of the nation's pig iron supply came from the private sector. Cast in a mold directly from the blast furnace, pig iron is a primitive form of iron.

- It is no surprise that the mineral-rich states of India are home to many of the coal-based operations that make India the world's largest producer of sponge iron (2018). The coal-based approach has been increasingly important over the years, and now accounts for 79% of the country's total sponge iron output.

- Sponge iron is a metal created by the solid-state reduction of iron ore. To make sponge iron, oxygen must be eliminated from iron ore. The percentage of metallization (oxygen removal) is the ratio of metallic iron to the total iron present in the product and is used as a proxy for the quality of sponge iron.

The steel and iron sector in India is crucial to the economy. To become the world's second-largest steel producer, India surpassed Japan in January of this year. In 2018, India's crude steel output hit 106.5 metric tons (MT). That means India now produces more steel than Japan does, making it the world's second-largest steel manufacturer.

FAQs: Iron & Steel
 

Q. What are iron and steel metals?

Ans: Steel is an iron-based alloy. Cast iron and wrought iron both include more carbon, but wrought iron also contains other alloying elements to provide it its unique qualities.
 

Q. What is iron metal made of?

Ans: Limestone, ironstone, coke, and air were used to create usable iron. Coke is used as an energy source, while ironstone is mined for its iron content. Making iron took a few thousand years of evolution. Iron ore was immediately transformed into wrought iron using the ancient "bloomery" process, which involved heating the ore while simultaneously melting its impurities & squeezing them out with hand hammers.
 

Q. What is iron metal called?

Ans: Atomic number 26 is derived from the Latin word for iron, ferrum, which is also where the letter "Fe" comes from.
 

Q. What is the combination of iron and steel?

Ans:  Steel is an iron alloy that features a minute percentage of carbon (0.1%) with the purpose of increasing its hardness and strength. Steel, an iron-carbon alloy, is a solid-solid homogenous combination.

Related Topic:

Leading Iron & Steel Manufacturers, Suppliers, Exporters in India