Top 10 Benefits of a Cooling Tower in Manufacturing Industry
In order to dissipate the excess heat produced during a process, water is used in a cooling tower. Similarly, an industrial cooling tower removes heat from water through evaporation of a small amount of water that is then recirculated through the device.
When hot water is exposed to cold air, the latent heat of vaporization is released and the water temperature drops. While gazing down at lower structures from a tall structure, you might see a square unit with fans on top.
Having to endure a building with subpar air conditioning is a major turnoff. But, places that keep their temperatures down to a comfortable level entice visitors to come back for more. That's mostly due to the constant improvement and updating of the commercial cooling tower system.
Top 10 Benefits of a Cooling Tower in Manufacturing Industry
1. Life Expectancy
A Cooling Tower made of metal have shells made of thin sheets of galvanized steel. In order to prevent leaks, the welded seams on these sheets typically need to be re-welded, patched, or coated within a year.
Also, the galvanized metal tends to be attacked by the chemical compounds in the cooling tower water purification, which causes it to wear out in an extremely short time.
Environmental factors include direct sunshine, air pollution, salty air, and aggressive process chemicals all hasten the deterioration of galvanized steel. Moreover, galvanized steel is susceptible to early failure due to exposure to ambient air pollution.
The stress caused by the metal's expansion and contraction with changing temperatures can hasten the onset of corrosion, rust, and leaks.
Cooling tower chemical water treatment chemicals and climatic circumstances can shorten the lifespan of even low-grade stainless shell alternatives like series 300 stainless steel, which is made to withstand corrosion.
2. Flexible Modular Design
Yet, many modern industrial processes now require larger plastic cooling tower systems than were previously available. As a result, cooling towers made of galvanized metal were typically employed for capacities more than 250 tons. Yet, those times have passed.
The Maker series is a line of factory-assembled plastic cooling towers that may be connected to produce a cooling capacity of up to 2,500 tons.
It is simpler to deal with operating heat load or outflow changes, or to replace systems to suit future cooling requirements when a cooling tower is modularized.
3. Continuous More Economical Operation
Electricity use, water-treatment chemicals, labor and materials for maintenance, and unexpected process downtime for Cooling tower manufacturers are just some of the predictable and annoying consequences of operating a cooling tower, but engineered plastic can help mitigate these costs and more.
Process interruptions due to necessary repairs and maintenance are the most expensive issue involving cooling towers.
4. Easier Installation
Installing the most up-to-date plastic cooling tower systems is simplified, in particular on rooftops, due to the tower's lightweight plastic shell weighing up to 40% less than a steel tower, but being 5-10 times thicker. The installation process can be sped up and simplified when many modular cooling towers are used in tandem.
5. Going Green
The expenditures of being environmentally sensitive can be reduced while still allowing firms to fulfill green requirements. How? When opposed to traditional cooling towers, which are often built with sheet metal cladding and are inefficient, green cooling towers have a number of advantages.
Using cooling towers made of seamless molded plastic is an instant win for the planet and the bottom line. As an added bonus, cooling towers with an HDPE plastic architecture are built to withstand the harshest water treatment processes, enabling more concentrated cycles and saving thousands of gallons of makeup water annually.
There will be less of an impact on the environment and a lower impact on the budget thanks to these significant water and chemical savings.
To top it all off, the counterflow design of cooling towers keeps water completely covered and out of the sun, which reduces the likelihood that you'll need severe cooling tower water treatment.
6. Saves Water
There is a severe water scarcity crisis happening right now all across the world. There may be 70 percent water on Earth, but just 3 percent of that is drinkable freshwater. Frozen conditions have rendered about half of the water supply useless with types of cooling tower.
The rest is too salty to be used for anything, including drinking, irrigation, bathing, or powering factories. Water scarcity is a serious problem for several causes, including global warming and pollution.
According to a survey by the World Wide Fund, roughly 1.1 billion people throughout the world face water scarcity on a daily basis, while another 2.7 billion face water scarcity for at least one month out of the year.
7. Enhances Productivity
Electric power generation, sugar production, air conditioning, refrigeration, steel production, and petroleum refining are just few of the industries where cooling towers are essential. You can't really stop the production of heat while operating. Producing heat is bad for your machinery.
Overheating increases the risk of problems during operations, such as the breakdown of machinery. The production of your business will, of course, suffer if machines break down.
The cooling towers will release the working fluid area to as much air as possible, removing the heat absorbed by the water system. Having a well-functioning cooling tower system can boost output, prevent heat-related difficulties, ensure consistent performance, eliminate the need to repair or replace expensive machinery, and speed up production in industrial settings.
8. Energy Efficiency
No of the size of your business, cooling tower efficiency can help you save money on your electricity bill. Direct-drive fans systems can significantly reduce electric energy usage when belt or motor fans are replaced. It can increase your savings by 6-10%.
This will not only help you save money on energy bills, but it will also increase productivity and decrease your company's carbon imprint.
9. Requires Less Maintenance
By keeping the cooling tower's components clean and free of corrosion, the need for maintenance on the tower may be spaced out, which in turn lowers the expense of keeping the tower in good working order.
Air is circulated naturally in the tower to chill the water in the system. Because to the density disparity between the two types of air, the system's moist air rises to the top of the tower while the cooler air sinks to the base, resulting in a recirculating airflow.
The tower's airflow is regulated by a system of fans. While more effective, mechanical draft cooling towers come at a higher price and higher energy cost than their natural draft counterparts. There are two distinct categories of mechanical cooling towers: induced and forced.
10. Mechanical Draft Cooling System
In order for the machinery in these sectors to function properly, the heat they generate must be continuously dissipated. An evaporative cooling tower working installed in the production facility may remove the surplus heat from the system in an efficient, cost-effective, and dependable manner.
Rubber manufacturing plants, chemical industries, metal processing plants, food processing plants, textile industries, petrochemical plants, natural gas processing plants, Oil refineries, glass manufacturing plants, and many more all require cooling towers.
Installing a cooling tower has always been and will continue to be a lucrative investment for factories and other industrial facilities.
Many tower cooling manufacturers in India provide a one-stop-shop for all your cooling tower needs by cooling tower supplies, stocking cooling tower manufacturing units, cooling tower services, cooling tower spare parts, and much more.
Investing in a cooling tower is a good choice because of the many benefits it provides, regardless of your business's industry. Several varieties of cooling towers are also commercially available. All factory sizes can use the most common ones we listed.
FAQs: Cooling Tower
Q. Which type of cooling tower is best suited for your needs?
The most effective of the two types of cooling tower is the counterflow (induced draft) kind. Towers with a crossflow (forced draft) disperse hot water parallel to the wind, whereas towers with a counterflow inject hot water straight into the airflow. Density variations between the outside air and the air inside the tower cause air to flow. As warm, humid air is denser than cold air, it will climb through tower, whereas the dry, cool air from the outside will sink.
Q. How to measure the efficiency of a cooling tower?
To calculate a cooling tower's output, multiply the water flow rate by the specific heat required and the temperature differential between the water and the air, written as 500 x q x dt/12,000. Because every facility's requirements and habits are different, you'll need to figure out each part of the formula on your own.
Q. What are the best practices for maintaining your cooling tower?
Here are the best practices:
- Scrub Off the Scales
- Maintain a Constant Air Flow.
- It's Important to Maintain a Clean Tube System.
- Check the Water Pump
- Do Something About the Water Quality
Q. What are the applications of cooling tower?
The HVAC/R industry and other commercial and industrial settings are the most common users of cooling towers. When used in conjunction with a system in need of cooling, cooling towers make the functioning of that system both efficient and economical.
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