Material handling rollers are the part of the conveyor system that are cylindrical in shape and lined together to help the items move towards the machinery as they continuously rotate. With the help of these rollers, the conveyor system transports various types of items like boxes, bags, machine parts, and various other products for further processing. These rollers support and help move every type of material whether it is a finished product, tool, or a machine’s part. However, the selection of these material moving rollers is essential for a business to improve its productivity. This article will share detailed info about the best manufacturers in India that produce them.
5 Best Quality Material Handling Rollers Manufacturers in India
Mehul Industries
Mehul Industries is a leading manufacturer in India that offers a wide range of industrial machines and equipment. They design the best quality rollers for different types of conveyor systems used in various industries like automotive, chemical, pharma, food & beverage, and more.
Om Metals & Engineers
Om Metals & Engineers is a reputed brand in the manufacturing industry best known for its high-quality conveyor systems designed for large factories. They produce the best quality rollers that move materials across the facility too while consuming less energy. Their experience and knowledge help businesses get cost-saving equipment and tools.
Indo Chains (Raipur) Pvt Ltd.
Indo Chains (Raipur) Pvt Ltd. deals in a wide range of material handling equipment which also includes premium quality conveyor rollers. They have over two decades of experience and knowledge in this industry and develop top-quality machinery for various industries. They are very well known for their large-capacity material handling systems that provide performance and efficiency.
Advance Engineering
Advance Engineering offers a wide range of conveyor systems for large as well as small-scale production units. They design the best quality components for conveyors to transport different types of materials across the facility. Thus, they make these operations automatic for a business that saves a lot of time and money while increasing productivity.
Hira Automation Pvt. Ltd.
Hira Automation Pvt. Ltd. is the largest manufacturer in India offering high-quality material handling equipment including material handling rollers. These rollers are easy to install and low maintenance which saves a lot of effort and money for a business. Moreover, they use high-quality raw materials to manufacture them like stainless steel for corrosion resistance.
Major Benefits of Using Material Handling Rollers
Higher Productivity
Automatic conveyor systems have these rollers installed to move the materials to different machinery in the manufacturing units, which reduces the need for manual transportation and helps increase productivity. As each item takes less time to move they help speed up the production process and result in higher output.
Enhances Safety
With automatic processes, there is no need for manual intervention which eliminates the risk of workplace accidents due to human error. Also, this equipment comes with advanced safety features like an emergency stop button, workload sensors, and various others. These features help to enhance safety during work hours and workers can do their job without bothering about their wellness.
Cost Saving
These automatic material moving systems help reduce the delays in production and provide continuous material flow which helps the business save a lot of money. Moreover, these systems require less maintenance and repair because they are made from high-quality raw materials which saves additional expenses. Also, the automatic system results in reduced labor costs as only a single operator is enough to run these machines.
Efficiency
Conveyor rollers help to maintain a continuous material flow and help increase production capacity. With fast movement, they eliminate faulty products and help refine the overall quality. These qualities make them highly efficient across various industries.
Ergonomics
With automatic systems like roller conveyors, the materials move continuously with speed which helps reduce the physical burden on workers and provide comfort. They are more likely to indulge in other beneficial activities and show productivity. The ergonomic design of these systems helps the company create a positive working environment in their facility.
Material Flow
A stopped or delayed material flow into the machinery can result in a low production rate, bottlenecks, material wastage, and more. However, with conveyor rollers a continuous material flow is maintained throughout the manufacturing time which saves a business a lot of operation cost.
Space Savers
Although the conveyor systems require sufficient space to be installed, the modern roller conveyors come with a space-saving design, especially for small facilities. After installing these material handling systems the company saves a lot of space to install other types of systems.
Flexibility
Conveyor rollers are of various different types and each one is specifically designed for a unique job. For example, some rollers are designed to help transport loads of irregular shapes and sizes.
Applications of Material Handling Rollers
Conveyor Systems
Material handling rollers are used in conveyor systems for moving various kinds of materials automatically. These rollers maintain a regular flow of materials which saves a lot of time for the company and helps increase overall production rate. These are installed in manufacturing systems, packaging systems, and transportation.
Mining
In the mining industry, these rollers are used in conveyor systems to help transport the mined items like ores, coal, and debris, out of the deep mines to the surface and later to vehicles. These conveyors are an essential part of the mining industry as they eliminate manual efforts which take a lot of time and labor expense.
Agriculture
In the agricultural field, the conveyor systems with rollers help move the essential crops, seeds, and fertilizers to the storage area and processing plants.
Food & Beverage Industry
In this industry, the conveyor rollers are commonly used for transporting materials to the processing machines, and the finished products to the packaging areas and more. Specifically, stainless steel rollers are hired in this industry as the equipment has to be food-grade by regulatory authorities.
Automotive Industry
Conveyor systems are also used in the automotive industry to move heavy components and parts to the next station or assembly lines. This equipment is a big help to this industry as it reduces the need for manual efforts for transporting such heavy parts. This both saves time and money for the industry and workers can work comfortably.
Construction
In the construction industry, multiple conveyor systems are hired for moving construction materials in bulk quantities like cement bags. Also, if required these systems can also be used to extract out the debris from the fallen structure.
E-commerce
The e-commerce industry uses these conveyor rollers to move ordered packages in large warehouses for billing, stocking, and inventory management. These machines handle hundreds of packages daily and help increase overall productivity with continuous flow.
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