Cooling Tank

Types & Applications of Cooling Tank

Overview
 

The cooling tank is used for reducing the temperature of liquid or gas substances in industries. The tank manages the temperature as per the requirement of the product. Industries like dairy, beverage, food processing, pharmaceuticals, and chemicals are using cooling tanks to increase the efficiency of their product in the market. Cooling tanks are manufactured in various types as per industry requirements. It has some specific features like capacity, shape, and some automated features according to the type and size of the industry. Sometimes tanks are designed in horizontal or vertical patterns and open tanks or closed tanks. 
 

Benefits of using a cooling tank
 

• Reduced waste 

Cooling tanks reduce temperature to minimize the wastage of material in industries like dairy and food processing. It stops the food or material from spoiling and extends shelf life. Ultimately increases productivity with minimum wastage.

• Efficient performance

The use of a cooling tank provides on-time delivery of products. Consumers will get quality standard products to maximize the output of a company. Its features for manufacturers provide efficient performance. 

• Develop quality standards

The cooling tank will manage the quality standards of products like food or beverages and chemicals to pharmaceuticals. These industries need the best output product without any delay in delivery or quality of product. 

• Maintain optimal temperature

Some products are required to be on set standard temperature to be in use by consumers or for the production team. Cooling tanks allow the production team to manage everything with requirements. 

• Flexible to operate and function

Advance cooling tanks are set with automated temperature without any manual intervention. It helps to log temperature over time which helps to control the quality of the product. It’s built with monitoring systems to provide automation with product mark requirements.

• Handle compliance with regulations

High-quality cooling tanks require optimal temperatures to prevent the biological growth of bacteria in the food industry. Complete detailed temperature maintenance helps to maintain the standard of businesses with the required degree of requirements in consumers. 

• Right visualization post-production 

Industries like dairy require optimal temperatures for products to be fresh. So, cooling tanks maintain everything on the right volume of requirements. So, post-production requirements sometimes need to be crucial for quality maintenance. 
 

How Does the Cooling Tank Work?
 

• The produced product is loaded in a tank for the process of cooling. 
• The refrigeration part in the tank chills the cooling medium and develops a medium that circulates through coils.
• The warmed medium develops and returns to the refrigeration unit to chill again.
• Continuous stir of content with the help of agitators for maintaining an even temperature of the product.
• The sensor monitors the temperature of the product and maintains a consistent temperature.
• Once the desired temperature is reached, the system is set off and on. 
   

Applications of the cooling tank
 

• Dairy product industry

Although many industries are required to set cooling tanks, dairy product manufacturing units are the most required industry. A milk cooling tank is required for milk storage and production of fermented dairy products like curd. Products associated with it are all set to spoil too soon. Cooling tanks must be associated with dairy product businesses. 

• Beverage industry

Beverages are required to be fresh until the expiry date. Storage of juices and soft drinks is required to cool down for a long stay and taste. It enhances the flavor of juices with optimal temperature performance. Some drinks like wine and beer need to stop for over-fermentation. At that point cooling tanks play an important role. 

• Food processing industry

The food industry is a better-known point for every cooling tank seller with its most required uses. Although simple, it is an important procedure for the storage of meat to prevent bacterial growth and to increase shelf life. Jams, soups, sauces, and ready-to-eat meals must go with a cooling tank procedure before packaging. 

• Pharmaceuticals industry

Industries like pharmaceuticals use cooling tanks to maintain optimal temperature for product consistency. It maintains the temperature for any chemical reaction to make medicine right for use. All the drugs must be stored properly at the right required temperature to prevent degradation. 

• Chemical industry

Chemicals need to be stored at their right optimal temperature. Every chemical has specifications about its temperature and storage. So cooling tanks play an important role in chemical storage and functioning. 
 

Types of cooling tank
 

• Milk cooling tank

The milk cooling tank is specialized to be designed for dairy farms and milk processing companies. Tanks are designed for cooling and storing raw milk which helps to preserve the quality and freshness of milk. It works to reduce the temperature with sensors and controllers to monitor and regulate temperature for long storage.  

• Blending and mixing cooling tank

Tanks are designed to blend the ingredients to maintain uniformity. It rapidly cools the temperature of the product up to the desired level. It is wholly equipped with pasteurizers and homogenizers. The blending and mixing cooling tank has advanced programming controllers to control mixing speed, temperature, and other process parameters.

• Chemical process cooling tank

Tanks are designed with corrosion-resistant materials for exposure to corrosive chemicals and solutions. It’s adjoined with different methods of cooling including water cooling, or heat exchange systems, depending on process requirements. Fully consists of features like access ports, drain valves, and an automated cleaning system. Chemical cooling tanks facilitate cleaning and maintenance operations. 

• Pharmaceutical cooling tank

Specially designed to meet the requirements of the industry of medicine. It maintains product integrity and quality to ensure efficiency and safety. Medicines need to be perfectly right for use so the tank is equipped with a programming controller for safe performance. 

• Direct contact cooling tank

The cooling medium of the contact cooling tank directly comes in contact with the material. Here, it quickly cools the material without any delay. Industries that require direct contact cooling are food processing, beverage production, and many chemical processes. Whenever a product requires results for rapid cooling, heat is transferred from the product to the liquid. 

• Wine fermentation tank 

A  wine fermentation tank is designed to perform the fermentation process with yeast to convert sugar to alcohol. Some tanks are equipped with temperature regulatory systems to maintain the desired fermentation temperature. It helps for uniform yeast distribution and extraction of colors and flavor from juices.