Cement Plants By Raj Process Equipments & Systems Pvt Ltd

We
have marked a remarkable position in the industry by manufacturing
and supplying a broad spectrum of Cement
Plants that
is extensively used for producing cement. Assembled at our
sophisticated manufacturing unit by making use of quality approved
components and highly-advanced techniques in conformity with the
predefined norms of quality, these plants are monitored on various
measures of quality to assure their flawless performance. Moreover,
clients can purchase these Cement
Plants
from us at market leading prices within the estimated time period.

Features:

Low pressure drop pre
heaters

Raw mill equipped with
High efficiency separator

Pre-calciner suitable
to work with alternative fuels

Inlet & discharge
fitted with efficient seals

Less wearing parts in
rotary kiln

Low Maintenance &
simple operation

Lead time for project
is short

Greater efficiency &
saving in Power Consumption

Low Installation cost

Convenient and
reliable control of the production process


Cement
Plants

A
cement is a binder, a substance that sets and hardens independently,
and can bind other materials together. A portland cement is the most
common type of cement in general use around the world because it is a
basic ingredient of concrete, mortar, stucco and most non-specialty
grout. It is a fine powder produced by grinding Portland cement
clinker, comprised of dicalcium silicate, tricalcium silicate,
tricalcium aluminate, and tetracalcium aluminoferrite, with the
addition of forms of calcium sulfate. Different types of portland
cements are created based on the use and chemical and physical
properties desired.

Raj
Process Equipments & Systems Pvt Ltd. an ISO 9001-2000 company
with experience & proven expertise in the field of Cement
industry, possesses the competence to supply all aspects of projects
including Technical Advice, Equipment supply, field construction,
erection supervisory Service & commissioning





Manufacturing
Process:

Crushing
& Proportioning: Limestone rock is the principal raw material,
the first step after quarrying in the processes is the primary
crushing. Mountains of rock are fed through crushers capable of
handling pieces as large as an oil drum. The next step in the
process is to grind the above particles to a size of 90 microns or
less which is done in a raw mill.

Pyro
processing: Next, the fine powder is heated as it passes through the
Pre-Heater Tower into a large kiln, which is large in diameter. In
the kiln, the powder is heated to 1500 degrees Celsius. This creates
a new product, called clinked, Clinker is discharged red-hot from
the lower end of the kiln and generally is brought down to handling
temperature in Grate coolers. The heated air from the coolers is
returned to the kilns, a process that saves fuel and increases
burning efficiency.

Cement
milling, Storage & Packing: Portland cement, the basic
ingredient of concrete, is a closely controlled chemical combination
of calcium, silicon, aluminum, iron and small amounts of other
ingredients to which gypsum is added in the final grinding process
to regulate the setting time of the concrete.



Services



Suitable
project site selection & raw material testing.

Project
Engineering.

Pollution
control and environment engineering.

Waste
Management.

Energy
conservation and management.

After
sales support.

Training
of manpower.