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Auto Batch System
Auto Batch System A. CONVEYORS: 1. Pneumatic Conveyor 2. Screw Conveyor 3. Bucket Conveyor These Conveyors are used to transfer the flour from one station to another. These are made according to the requirement and space available at site. B. SIFTING: To remove foreign particles from the flour, sifting is done through this machine. It has automatic in-feed conveyor as well as an (optional) automatic out-feed conveyor .The machine is vibratory as well as rotary type. AUTO BATCH SYSTEM This system we provide automatic ingredients
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Biscuit Grinder
Biscuit Grinder Applications The machine is required to make fine powder of rejected biscuits i.e. over or under baked biscuits for reducing waste. Features Rotary type heavy duty. Unbreakable beater. No mesh chocking. High speed fly proof. Output 100 kg per hour. Auto feeder (Elevator) with inlet hopper. With vibratory siever (optional). Noiseless operation. No Gear box, No chain. No maintenance, No oiling/greasing. All contact parts and outside covers in Stainless Steel (Optional). Fully covered for safety. No wastage, No flying. Hygienic grinding. Space for
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Dough Mixer Model STD
Dough Mixer Model STD Salient Features of Dough Mixer Model STD Features Heavy duty, Horizontal Sigma Arm type Batch Mixer suitable for all kinds of Soft & Hard Doughs. Double Sigma Arm principle ensures homogenous mixing. All Contraction in Cast Iron. 100% Leak proof mixing bowl without Cast Iron. Cast steel Mixing Arms. Built in cooling jacket for regulating Dough temperature. Air-De-lock valve and two bowl drain valves for sanitation. Two speed mixing at 30 & 60 RPM. Electronic Timer for setting mixing time. Discharge / Tilted Height of mixing bowl is 24&qu
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Cooling
Cooling Applications This machine is required to handle and cool the biscuits naturally under ambient temperatures in most economical way without using any artificial air etc. Features Configuration is designed to suit available space. Generally length of cooling conveyor is150% of the oven length. Space saving two, four or six tier type with facility to use any number of tiers to change cooling times according to products. Natural biscuit cooling system / conveyor for cooling all types of biscuits (considered the most economical and ideal way for handing finished biscuit
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Baking
Baking Tube radiators are used for heating, as they are the best radiators. Rate of moisture removal from oven with turbulence fans controlled through PLC (optional). Thermal inertia of the oven is minimized through careful choice of materials, including a stainless steel combustion chamber, to ensure baking temperatures are achieved in minimum time. Efficient insulation with LRB/Mineral wool up to 250mm thickness minimizes heat loss through chamber walls.
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Packing
Packing Applicatioins The machine is required to carry stacked rows of biscuits up to wrapping machines. Features Driven by a separate geared motor and AC variable frequency drive (VFD) All constructions in special section of moulded sheet. No fastener for easy cleaning of table top to maintain hygienic condition. Row supporting steel guides in pieces up to full length of packing table.
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Sigma Arm Mixers PTR- 3
Sigma Arm Mixers PTR- 3 Horizontal Dough Mixer: Extra heavy duty Double sigma arm type with Capacity 400kg flour plus other Ingredients with following features. Salient Features of Dough Mixer Features Heavy duty, Robust construction Horizontal Sigma Arm type Batch Mixer suitable for all kinds of Soft & Hard Doughs. Double Sigma Arm principle ensure homogenous mixing. Most suitable for Maries & Cracker type Hard Dough because of heavy construction. Revolutionary centre tilting design with both side possibility for easy discharge. Absolutely no tilting stresses
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Baking
Baking Sliding type side covers of Stainless Steel glossy finish. Heavy duty construction. Heavy duty wire band, Z-47 type with auto band tensioner, top/bottom band cleaning rotary wire brushes with separate motors, idler rollers for return journey of wire band. Firing chamber in Stainless Steel including expansion joints. Pre-heating of wire band during return journey (optional).
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Cream Mixer
Cream Mixer Applications The machine is required to make cream by mixing various ingredients such as vegetable oil, sugar powder, eggs, milk, flavors, colors and other chemicals. The machine is very useful for small bakeries. Features Vertical planetary type. High speed fly proof mixing. Having three step speeds or step-less multi speeds with V.F.D. and PLC (Optional) Supplied with three different beaters. Mixing bowl in Stainless Steel. No chain drive. Heavy duty. Capacity : 15 kg to 100 kg per batch. Power: 0.5 HP to 5 HP as per model. Built in control panel.
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Flour Sifter
Flour Sifter Applications This equipment is required to sieve wheat flour to remove all foreign particles from flour. It is also used to sieve milk powder, grinded biscuit dust or any other powders used for human consumption. This machine is necessary for making high quality hygienic biscuits. We manufacture this equipment in two models: Features Adjustable vibratory type. Output: 1500 kg per hour. Sieve Die : 610mm with 40 mesh to 60 mesh with simple and quick mesh change system. Neat and clean operation with hygienic sieving. Noiseless and fully covered for operator safe
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Spraying
Spraying Applications The machine is required to apply a thin layer of edible oil on both sides of biscuits for polishing/shining. Features Completely fabricated in Stainless Steel including oil pump and pipe line. Stainless steel wire mesh for conveying the biscuits. Speed control through AC frequency drive (optional). Machine fitted on four castor wheels for pushing out of the line, when not required. Top and bottom spray through nozzles / splitting discs / wire brushes (Optional). Oil consumption adjustable between 5% to 10%. Uniform spray assured. Separate
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Baking
Baking Our cyclotherm tunnel type indirect heating oven offers a still, radiant heating system with excellent control. The heat is radiated from a series of lateral tubes mounted above and below the band, which carry the products of combustion from the burner (one per zone) through the baking chamber. This gives the oven its characteristic bake and also means that the oven can be run on any type of fuel i.e. oil or gas.
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Stacking
Stacking Applications The machine is required to stack together biscuits vertical on edge and transfer the biscuit rows in to the guide ways of packing table. Features Improved design to avoid biscuits falling on floor. No breakage of biscuits because of efficient design of the stacker. Separate geared motor with AC variable frequency drive (VFD). Nylon rotary brush for feeding single biscuit to stacker. No need for any operator Adjustable speed of feeding canvas and stacker. Smooth, uninterrupted and continuous stacking. No sorting required for creaming machine. Simple a
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Control Precise
Control Precise Temperature and humidity can be controlled independently in each zone of the oven. Temperature control is by PID controller, which constantly monitors set point and actual temperatures. Any differences are corrected by its sophisticated software, which adjusts heat input proportionally to avoid overshoot. Two stage Burners of BENTON / WASHOUT as standard supply. Fully modulating burners (optional) with high turn down (20:1) ensures that heat input always matches demand. Humidity is controlled by an extraction system comprising a fixed speed fans and manual damper.
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Sugar Grinder
Sugar Grinder Grinding These machines perform the operation of grinding granular sugar into powder sugar for use in biscuit production. These machines are also used for grinding broken biscuits for use in production. They are made in Stainless Steel and are dust proo Applications The equipment is required to grind and convert crystal sugar in to fine powder for mixing with other ingredients. The powdered sugar is also used for making cream for sandwich biscuits. Features Two optional models i.e. Rotary pin mill type and Hammer mill type. Un-breakable beater with st
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Syrup Mixer
Syrup Mixer These machines perform the operation of making syrup from granular sugar for use in biscuit production. They are made in Stainless Steel for hygiene and cleanness. They also designed to operate with minimum maintenance. Applications The machine is required to make inverted sugar syrup from crystal sugar .The sugar syrup thus made gives natural color to the biscuits. Features Vertical Drum type. Motorized Agitator. Top feeding manual or automatic (Optional). Heating elements with thermostatic control. Auto cut with buzzers. Manual butter fly type valve
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