Agglomerator Densifier The Densifier / Agglomerator is a machine developed for plasticizing & recycling of thermoplastic film, tape & Pet Bottle flakes and many more. The unit essentially consists of drum-container and an high speed rotor equipped with blades placed inside the drum itself. The plastic film is insert inside the drum where the blades cut, mix and plasticize the product. By introducing a certain water quantity a cooling and a partial solidification of melted mass is effected. Persisting blade rotation get solidified mass in to irregular shape clots, which permit an easy

Mixer for Compounding & Batch Type

Mixer for Compounding & Batch Type The PET Recycling of Production Waste and Post-Consumer Bottles. OPERATION :- Feeding PET Flakes via feeding conveyor belt, In the cutter compactor the feeding material is dried and pre-densified. The excellent drying effect allows trouble free processing of materials with up to 2 to 4% humidity. Furthermore, the rotary cutters ensure a very efficient, continuous force feeding to directly coupled single screw extruder. The direct combination results in energy savings of up to 40% compared to multi-stage processes. In the extruder the material is pl

Double Shaft Shredder Shredder provide a reliable and cost effective solution for shredding large sized items, such as Crates, Lumps, Lorry Bumpers, Tyre, Boxes, Extruded Pipe, Profiles & Moulding Articles.

In Line Recycling Plant for Plastic Waste The advance unique PANCHAL System in it's 4th generation. PANCHAL advance recycling system i.e. Shredder-Extruder system in the new design for all kind of Plastic waste i.e. Film Waste, Tape Waste, Punch Waste etc. Material: LDPE, LLDPE, HDPE, PP, PS, PET,etc. Automatic feeding (e.g. Loose material via feeding conveyor belt or film directly from roll via reel feeder). In the cutter compactor the feeding material is cuts, mixed, heated, dried and pre-densified. The excellent drying effect allows trouble free processing of materials with upto 6 to 8

Blown Film Plant The Blown film plant is process ability of LD/LLDPE/HM/HDPE on same plant, with change of Die. Specially modular designed screw. Helical gears for better result. Synchronization of extruder speed & nip roller. Accurate gauge control. High out-put. Control Panel with advance technology. Helical gears for better result. We also provide Max. Width & High Output machine.. APPLICATION Shopping Bags, Carrier Bags, Confectionery, Bread, Biscuits wrapping etc.

Box Strapping Plant Unmatched Performance! Two color strapping band is available. Quality Features For Outstanding Performance Max. speed for each line : 160m/min Band width : 6, 9, 12, 15.5 and 19 mm. Gears are hardened and precision ground for quiet running performance. Fully automatic screen changer or manual screen changer is available. Two-step heating in quenching tank provides preheating function, ensuring high stretching ratio and stability. Stretching unit is all-gear driven. Extremely convenient change for various widths of PP & PET band. The winding unit is driven by

Continuous Screen Changer with Back Flush System The continuous double-piston screen changer with back-flush system fully automatically cleans the two screen packages that sit in the piston once a defined maximum pressure on the screens has been reached. The special back-flush add-on prevents the movement of the screen piston and respective wear and tear. A piston in the back-flush add-on diverts the material flow, so that only one screen support piston is passed through in the direction of flow. The screen package in the second screen support piston is now flowed through by the cleaned m

PET Turbo Washer Turbo-Washer is for washing PET Bottle Flake with Chemical washing & Hot & Cold Water Washing and separation lines from PANCHAL are suitable for a vast typology of plastics (PET, HDPE/LDPE, PP, ABS, PS, PA, PVC, just to name a few), with processing capacities from 100 to 1000 kg/h, complying with most industry needs. In general terms, components of PANCHAL lines include sinking/floating tanks for weight-based separation, "High-Friction Turbo-Washing" units (allowing to set up washing time and intensity in accordance to the contamination degree of

Single Shaft Shredder Injection Moulding - Large Purging, Central Granulation of large defects and sprues. Blow Moulding - Large Bulky Items & Smaller products such as Containers & Bottles. Extrusion - Loose Film, Rolls of Film, Large Purgings and Pipe & Profile Extrsion.

Die Face Cutter Under Air Cooling The die-face cutter under Air cooling system of "PANCHAL" offer an advantages to re-granule the plastic material such as LD - HM - LLDPE - PVC - - TPR - TPU - LUBRA- Compounds - Masterbatchs. OPERATION :-As the polymer extrudes from the die plate, a rotating knife cuts the hot material and throws the pellets towards the 1st air cyclone for cooling purpose & towards 2nd air cyclone. And finally pellets are discharged into a conveying system or container. We also provide separate Die-Face Cutting Attachment for Your Existing Extruder . We al

PET Vertical Dryer Vertical Dryer is an Centrifuge which remove surface water from PET Flakes. Input Moisture 25% Output Moisture 2-3% Washing and separation lines from PANCHAL are suitable for a vast typology of plastics (PET, HDPE/LDPE, PP, ABS, PS, PA, PVC, just to name a few), with processing capacities from 100 to 1000 kg/h, complying with most industry needs. In general terms, components of PANCHAL lines include sinking/floating tanks for weight-based separation, "High-Friction Turbo-Washing" units (allowing to set up washing time and intensity in accordance to the

Discontinuous Screen Changer The screens are changed when the system is idle in the case of DSC screen changers. For this purpose the screen support piston is hydraulically extended and the screen package is then renewed. In the case of DSC screen changers, material may emerge at the piston ends in the region of the gaps (leakages), especially in the case of low viscous melts.

Automatic Plant The Grinding, Washing & Drying Plant for used Film, Moulded Article & PET Bottles. Process from Grinding , Washing & Drying. Conveyor Belt Wet Grinder Drainage Auger Dynamic Centrifuge Discharge cyclone Washing/Settling tank Drainage Auger Dynamic Centrifuge Static Centrifuge Rotary valve plus injector Hot air generator Blower Drying chamber Electric Control Panel Support Basement (optional) High & Low Density Polythene, PE & PP film recycling plant of Agriculture Industrial or Municipal / Urban waste. High Density Polythene, PE, PVC or P

Die Face Cutter Water - Ring Type The hot die-face cutter under Water ring cooling system for Compounding & Master batch & granule the plastic material such as LD - HD - PP-HM - ABS etc... OPERATION :-As the polymer extrudes from the die-plate, a rotating knife cuts the hot material and throws the pellets toward water cooling chamber. After passing cooling chamber it pass through centrifugal dryer. In centrifugal dryer, the high speed rotation of dryer removes surface water by impact against perforated screens while the residual pellets heat further aids in drying & pellets

Extruder with Strand Pelletizer The Strand Pelletizer Extruder consisting of: Base made of electrowelded steel sheet & channel. Gear box unit with casehardened and hardened gear pair with ground profile. Extruder cylinder and screw is nitriding steel with high skin hardness. Main electric panel with thermo regulation zone & electric drives controls. Pulley transmission by means of V-type belts. For more Production/output we also provide L/D upto 40:1. Screw dia from 25mm to 200mm with De-gassing and Vent type Material : LLDPE, LDPE, HDPE, PP, ABS, PS, POLYESTER, PET, PVC a

Pipe & Profile Plant Whether you're looking for a Single/ Twin extruder or a complete extrusion system, Pipe, Profile and Tubing group is the place to look. Extruders, screws, control systems and extrusion lines are designed to produce tight tolerance products with minimal downtime, and without sacrificing maximum production rates. The group's product line includes single screw, conical twin screw and parallel twin screw extrusion systems. Process capabilities to produce pipe, profile and tubing shapes from all thermoplastic materials. Machine design, screw design and process know

Sheet Line Monolayer and co-extrusion systems up to seven layers. Versatile and reliable downstream equipment. Complete sheet systems with extruders 25-150mm. Custom engineered roll stand designs include adjustable, vertical, 45° angled and horizontal models. Extensive experience in co-extrusion, monolayer and biaxially oriented lines. Processing Capabilities CPET PETG APET High Density Polyethylene Polystyrene Polyethylene Polypropylene Polyester Other Thermoplastic Materials

The Densifier / Agglomerator is a machine developed for plasticizing & recycling of thermoplastic film, tape & Pet Bottle flakes and many more. The unit essentially consists of drum-container and an high speed rotor equipped with blades placed inside the drum itself. The plastic film is insert inside the drum where the blades cut, mix and plasticize the product. By introducing a certain water quan

Shredder provide a reliable and cost effective solution for shredding large sized items, such as Crates, Lumps , Lorry bumpers, Tyre, boxes, extruded pipe, profiles & moulding articles.

Our high speed mixer machine series is suitable for mixing & agitating flexible, rigid & powder granule material. Our company has designed & produced two model mixer, which against various material mixing.

PLASTIC PROCESSING MACHINERY.

The advance unique PANCHAL System in it's 4th generation. PANCHAL advance recycling system i.e. Shredder-Extruder system in the new design for all kind of Plastic waste i.e. Film Waste, Tape Waste, Punch Waste etc. Material : LDPE, LLDPE, HDPE, PP, PS, PET,etc. Automatic feeding (e.g. Loose material via feeding conveyor belt or film directly from roll via reel feeder). In the cutter compactor

Turbo-Washer is for washing PET Bottle Flake with Chemical washing & Hot & Cold Water.